Alkinani, Husam H. (Missouri University of Science and Technology) | Al-Hameedi, Abo Taleb T. (Missouri University of Science and Technology) | Dunn-Norman, Shari (Missouri University of Science and Technology) | Alkhamis, Mohammed M. (Missouri University of Science and Technology) | Mutar, Rusul A. (Ministry of Communications and Technology)
Lost circulation is a complicated problem to be predicted with conventional statistical tools. As the drilling environment is getting more complicated nowadays, more advanced techniques such as artificial neural networks (ANNs) are required to help to estimate mud losses prior to drilling. The aim of this work is to estimate mud losses for induced fractures formations prior to drilling to assist the drilling personnel in preparing remedies for this problem prior to entering the losses zone. Once the severity of losses is known, the key drilling parameters can be adjusted to avoid or at least mitigate losses as a proactive approach.
Lost circulation data were extracted from over 1500 wells drilled worldwide. The data were divided into three sets; training, validation, and testing datasets. 60% of the data are used for training, 20% for validation, and 20% for testing. Any ANN consists of the following layers, the input layer, hidden layer(s), and the output layer. A determination of the optimum number of hidden layers and the number of neurons in each hidden layer is required to have the best estimation, this is done using the mean square of error (MSE). A supervised ANNs was created for induced fractures formations. A decision was made to have one hidden layer in the network with ten neurons in the hidden layer. Since there are many training algorithms to choose from, it was necessary to choose the best algorithm for this specific data set. Ten different training algorithms were tested, the Levenberg-Marquardt (LM) algorithm was chosen since it gave the lowest MSE and it had the highest R-squared. The final results showed that the supervised ANN has the ability to predict lost circulation with an overall R-squared of 0.925 for induced fractures formations. This is a very good estimation that will help the drilling personnel prepare remedies before entering the losses zone as well as adjusting the key drilling parameters to avoid or at least mitigate losses as a proactive approach. This ANN can be used globally for any induced fractures formations that are suffering from the lost circulation problem to estimate mud losses.
As the demand for energy increases, the drilling process is becoming more challenging. Thus, more advanced tools such as ANNs are required to better tackle these problems. The ANN built in this paper can be adapted to commercial software that predicts lost circulation for any induced fractures formations globally.
Al-Hameedi, Abo Taleb T. (Missouri University of Science and Technology) | Alkinani, Husam H. (Missouri University of Science and Technology) | Dunn-Norman, Shari (Missouri University of Science and Technology) | Amer, Ahmed S. (Newpark Technology Center/ Newpark Drilling Fluids)
Equivalent circulation density (ECD) management is a key factor for the successfulness of the drilling operations, especially when dealing with narrow mud-weight windows. Poor management of ECD can result in unsafe and/or inefficient drilling as well as an increase in drilling cost due to associated nonproductive time (NPT). Different parameters can affect the ECD directly or indirectly including, but not limited to, wellbore geometry, cuttings, hole cleaning efficiency, flow rate, and rheological properties of the drilling fluid. However, the magnitude of the effect of each parameter is not well understood. In this paper, a comprehensive statistical analysis using the correlation coefficient was conducted using real field data to investigate the effect of three controllable factors - solid contents (SC), yield point (Yp), and plastic viscosity (PV) - on ECD.
Wellbore integrity is very critical in oil and gas industry and needs to be maintained through the entire cycle of well's life. The most important item for well integrity is to set cement between two casings or between casing and formation. A good cement job provides isolation and protection for the well and a poor cement job can have cracks and allows corrosive fluids to migrate through micro channels.
Downhole casing repair is a common workover operations worldwide, especially in wells that have been producing over number of years. It is very challenging to control corrosive fluid migration which slowly corrodes casing and tubing over time. An innovative epoxy resin formulations has been developed and tested in the field to repair casing leaks which is extremely easy to handle and very economical. A cost-effective workover program can be developed and implemented depending on the severity of the leak.
The improved approach of using innovative resin can be used by mixing with cement blends to repair major casing damage and can also be used as standalone application to fix minor leaks. The system maintains extremely good rheological properties even when mixed with cement. The system has ability to withstand high differential pressure and is also resistant to acid, salts, hydrocarbons and most importantly various corrosive liquids. The precise application is determined by measuring the injectivity of the well. In the low injectivity wells, only epoxy resin solution will be spotted and repair the damaged casing. In the high injectivity wells, the chemical will be mixed with cement and completely seal the damaged zone. The chemical will enhance the mechanical properties of the cement and will be more resilient to extreme down-hole condition.
The paper will emphasize the added value and potential of the method in restoring the casing integrity. The paper will also discuss the laboratory test reports and application which will highlight effective and economical outcome.
Monitoring and reevaluation of petrophysical attributes in a mature field under production for many decades is crucial for optimizing production and further development planning. In this case study, a multidisciplinary approach is deployed for formation evaluation and reservoir characterization using logging-while-drilling (LWD) sensors spanning formation volumetrics, fluid analysis, high-resolution image interpretation, and geomechanics to confirm remaining oil saturations and help identify recompletion intervals. LWD technologies were used in four wells in Sahmah field of Oman to provide an integrated petrophysical and geomechanical field study using a bottomhole assembly (BHA) including gamma ray, resistivity, formation bulk density, thermal neutron, acoustic, high-resolution imaging, and formation pressure testing sensors. A deterministic multimineral petrophysical model was used to derive formation volumetrics and fluid analysis. Geomechanical interpretation used high-resolution microresistivity imaging, acoustic slownesses, and formation pressure data to verify principal stress orientations and to quantify pore pressure and horizontal minimum and maximum stress magnitudes. These data were then correlated with historical data to evaluate sweep efficiency and residual fluid saturations. LWD sensors have proven to provide robust geological, petrophysical, and geomechanical data compared to previous traditional wireline data acquisition.
Chemical EOR is an increasingly employed approach used to enhance oil recovery by combining changes in fluids mobility, macroscopic sweep, interfacial tension, etc. to essentially improve, or extend the economic life of a water flood. It includes flooding with polymer, surfactant, alkaline/surfactant, alkaline-surfactant-polymer (ASP), CO2 and / or other miscible gases which is often combined with waterflood (
The paper evaluates the main chemical changes that occur in the system for each EOR approach –– and shows how these changes, including in situ reservoir reactions and the stability/instability of the EOR packages themselves can exacerbate a range of PC-related challenges especially when considering the likely production of up to three different fluids: formation water, the EOR flood medium and any previous flood water from previous secondary recovery
The paper includes modelling results, laboratory results to validate model predictions as well as examples from field case studies to illustrate the impact of the chemical changes referred to above. Specific highlights include the impact of the use of either high- or low-pH EOR fluids on scale control, corrosion control and asphaltenes control; for scale it examines both inhibitor performance
The overall conclusion is that chemical EOR can have significant impact on PC and that these should not just be considered at the design stage and not just for the injection system but also to take into account the impact these may have on production wells following breakthrough of flood waters, showing that essentially each new or exacerbated PC issues can be predicted or at least anticipated with the required degree of confidence before implementation of EOR.
Hassan, Amjed (King Fahd University of Petroleum & Minerals) | Mahmoud, Mohamed (King Fahd University of Petroleum & Minerals) | Al-Majed, Abdulaziz (King Fahd University of Petroleum & Minerals) | Al-Nakhli, Ayman (Saudi Aramco) | BaTaweel, Mohammed (Saudi Aramco) | Elktatany, Salaheldin (King Fahd University of Petroleum & Minerals)
Condensate banking is a common problem in tight gas reservoirs because it diminishes the gas relative permeability and reduces the gas production rate significantly. CO2 injection is a common and very effective solution for condensate removal in tight gas reservoirs. The problem with CO2 injection is that it is a temporary solution and has to be repeated frequently in the field in addition to the supply limitations of CO2 in some areas. Also, the infrastructure required at the surface to handle CO2 injection makes it expensive to apply CO2 injection for condensate removal.
In this paper, a new permanent technique is introduced to remove the condensate by using a thermochemical technique. Two chemicals will be used to generate in-situ CO2, nitrogen, steam, heat, and pressure. The reaction of the two chemicals downhole can be triggered either by the reservoir temperature, or a chemical activator. Two chemicals will start reacting and produce all the mentioned reaction products after 24 hrs. of mixing and injection. Also, the reaction can be triggered by a chemical activator and this will shorten the time of reaction. Coreflooding experiments were carried out using actual condensate samples from one of the gas fields. Tight sandstone cores of 0.9 mD permeability were used.
The results of this study showed that, the thermochemical reaction products removed the condensate and reduced its viscosity due to the high temperature and the generated gases. The novelty in this paper is the creation of micro-fractures in the tight rock sample due to the in-situ generation of heat and pressure from the thermochemical reaction. These micro-fractures reduced the capillary forces that hold the condensate and enhanced its relative permeability. The creation of micro-fractures and in turn the reduction of the capillary forces can be considered as permanent condensate removal.
Pagel, Ryan (QEP Resources) | Tindall, Trey (QEP Resources) | Pursley, Tom (Flotek Chemistry) | Sweeney, Tim (Flotek Chemistry) | Li, Zack (PureLine Treatment Systems) | Lathrop, Tim (PureLine Treatment Systems) | Sullivan, Bob (PureLine Treatment Systems) | Simpson, Greg (PureLine Treatment Systems)
Oilfield produced waters are usually returned to the ground by either reinjecting into underground reservoirs for enhanced oil recovery or injecting in saltwater disposal wells (SWDW) for final disposal. SWDWs often receive waters from production wells with comingled brines. These brines contain residual oils, suspended solids, and additives (such as friction reducers, partially broken gels, biocides, scale and corrosion inhibitors). SWDWs experience declined well injectivity, due to damages from downhole buildup of particles, oils, and biofilms clogging well casing and tubing and plugging a well's perforations and the near wellbore matrix. To fix these problems, chemical treatments are often performed to restore the injectivity of the formations and reduce the injection pressure. Acids and solvents are frequently used to clear blockages of the wells and restore the permeability of the rock formation. Existing chemical treatments of SWDWs still face some challenges, including asphaltene and iron oxide and iron sulfide precipitation, and H2S formation from acid reaction with iron sulfides.
Herein, we report the development and optimization of an innovative field SWDW chemical treatment program. We have successfully developed and optimized the new treatment method including three treating chemicals: hydrochloric acid (HCl), chlorine dioxide (ClO2), and a proprietary Complex nano Fluid (CnF®). Typically, CnF®, HCl, and ClO2 solutions are pumped sequentially downhole into the well formation, with the specific flush volumes of each chemical varying from well to well based on the wellbore configuration. The field application data collected from SWDWs in Haynesville Play and Permian Basin clearly demonstrate remarkable improvement in injectivity and pressure reduction parameters. In all cases, the new treatment combination provides great economic value, with investment payout time within a few weeks. The novel chemical treatment program is expected to have broad application in the treatment of SWDWs across a variety of geological formations in almost all basins.
Sokhanvarian, Khatere (Sasol Performance Chemicals) | Stanciu, Cornell (Sasol Performance Chemicals) | Fernandez, Jorge M. (Sasol Performance Chemicals) | Ibrahim, Ahmed (Texas A&M University) | Nasr-El-Din, Hisham A. (Texas A&M University)
Matrix acidizing is used for permeability and productivity enhancement purposes in oil and gas wells. Hydrochloric acid has been always a first choice due to so many advantages that it can offer. However, HCl in high pressure/high-temperature (HP/HT) wells is a concern because of its high reactivity resulting in face dissolution, high corrosion rates, and high corrosion inhibition costs. There are several alternatives to HCl, among them emulsified acid is a favorable choice due to inherent corrosion inhibition, deeper penetration into the reservoir, less asphaltene/sludge problems, and better acid distribution due to its higher viscosity. Furthermore, the success of the latter system is dependent upon the stability of the emulsion especially at high temperatures. The emulsified acid must be stable until it is properly placed and it also should be compatible with other additives in an acidizing package. This study presents the development of a stable emulsified acid at 300°F through investigating some novel aliphatic non-ionic surfactants.
This paper introduces new non-aromatic non-ionic surfactant to form an emulsified acid for HP/HT wells where the conventional acidizing systems face some shortcomings. The type and quality of the emulsified acid was assessed through conductivity measurements and drop test. Thermal stability of the system was monitored as a function of time through the use of pressure tubes and a preheated oil bath at 300°F. Lumisizer and Turbiscan were used to determine the stability and average particle size of the emulsion, respectively. The viscosity of the emulsified acid was measured at different temperatures up to 200°F as a function of shear rates (0.1-1000 s-1). The microscopy study was used to examine the shape and distribution of acid droplets in diesel. Coreflood studies at low and high flow rates were conducted to determine the performance of the newly developed stable emulsified acid in creating wormholes. Inductively Coupled Plasma (ICP) and Computed Tomography (CT) scan were used to determine dissolved cations and wormhole propagation, respectively.
Superior stimulation results with low pore volume of acid to breakthrough were achieved at 300°F with the newly developed emulsified acid system. The wormhole propagation was narrow and dominant compared to branch wormholes resulted from some of the treatments using conventional emulsified acid systems. The results showed that a non-ionic surfactant with a right chemistry such as suitable hydrophobe chain length and structure can form a stable emulsified acid.
This study will assist in creating a stable emulsified acid system through introducing the new and effective aliphatic non-ionic surfactants, which lead to deeper penetration of acid with low pore volume to breakthrough. This new emulsified acid system efficiently stimulates HP/HT carbonate reservoirs.
To maximize reservoir contact during well placement in layered carbonate reservoirs, reentry and newly drilled wells often target a specific layer. In this case, traditional well placement techniques of horizontal wells using a reactive or semi-proactive approach result in repeated exits of the reservoir target into the cap rock or potentially dip out of the target zone. This environment may result in losing reservoir footage, a lower net-to-gross, prolonged drilling time and wellbore challenges. All these items increase wellbore delivery time and cost.
Existing logging-while-drilling (LWD) technology for well placement and formation evaluation has been extensively used in different environments. For example, borehole resistivity image logs to acquire real-time formation dips and provide at-bit resistivity measurements to help identify local features that may correlate with the structural dip. However, in many cases, especially for wells drilled close to the flank, carbonate layers are not as "flat" as seen in the seismic sections.
Conventional deep-azimuthal resistivity technology was designed and introduced mainly for a clastics environment, where a clear resistivity contrast between shale and sand zones exists. The technology can help in mapping the target sand beyond the well trajectory. This is not the case with carbonate reservoirs, where the contrast is not obvious and the signal saturates due to proximity to anhydrite layers, masking the different reservoir layer boundaries. To overcome this challenge and enable bed boundary mapping tools to focus on a shallow depth of investigation, a new resistivity inversion called multi-component while drilling (MCWD) is introduced.
The MCWD inversion technique utilizes the deep-azimuthal resistivity data to map the thickness and boundaries of different resistivity layers focused within the required depth of investigation. Consequently, conventional deep-azimuthal resistivity technology is adapted for proactive geosteering in relatively conductive medium by mapping the high-resistivity layer boundary (anhydrite) and the low-resistivity contrast base layer to maintain the wellbore optimally in the target zone.
Results of this new inversion are demonstrated to show the combination of deep-azimuthal resistivity technology along with MCWD inversion to successfully place horizontal laterals within carbonate sublayer. Another added value is the mapped structural features that can help to improve the structure model and assist with real-time geosteering decisions. In addition, qualitative petrophysical evaluation could help to map the water front and the oil/water contact in some cases.
The deployment of this technology has helped to improve drastically the Net-to-Gross (N/G) in these challenging environments, and more applications are currently being studied to develop further the use of the real-time azimuthal directional resistivity logging data.
Capillary pressure is a crucial step in reservoir properties definition and distribution during static and dynamic modelling. It is a key input into saturation height modelling (SHM) process, understanding the fluid distribution and into reservoir rock typing process. Capillary pressure models provide an insight into field dynamic for the identification of swept zones and provide another calibration besides the log calculated saturation. Capillary pressure curve tends to be more complex in carbonates in comparison to sandstone reservoirs because of post deposition processes that impact the rock flow properties, hence complex pore throat size distribution (uni-modal, bi-modal or tri-modal). Therefore, accurate determination of this property is the cornerstone in the reservoir characterization process.
Capillary pressure can be obtained using several experimental techniques, such as mercury injection (MICP), centrifuge (CF) and porous plate (PP). Each method has its own inherited advantages and disadvantages. The MICP method tends to be faster, cheaper and provides a full spectrum of pore throat size of a plug. Whereas, the PP method can be carried out at reservoir conditions with minimum required corrections.
In this paper, a detailed workflow for quality control capillary pressure is discussed. The workflow is sub-divided into three main parts: Instrumental and experimental level, core measurement level and logs level. Experimental level starts with proper designing the actual procedure of the capillary pressure experiment. Parameters such as pore volume, bulk volume and grain density are investigated at core measurement level. In geological-petrography montage, all petrography data; X-Ray Diffraction (XRD), Scanning Electron Microscope (SEM), thin section and computed tomography scan (CT) are used along with the capillary pressure curve for assessment. Comparing various methodologies of experimental technique carried out on twin plugs, if exist, are also investigated. The capillary pressure that passes the previous QC steps is used as input into saturation-point comparison as a logs level QC. The saturation calculated from capillary pressure is compared to log-derived water saturation eliminating any issues with porosity and permeability of the trims and provides insight to the uncertainty level in the model. As an additional step, the MICP measurements are fitted with bi-modal Gaussian basis functions with two practical benefits. First, the quality of this fitting is a useful indicator for the evaluation of pore structure complexity and the identification erroneous measurements. Second, the fitting parameters are useful inputs for geological interpretation, rock typing and SHM. This rapid and automated workflow is a useful tool for screening, processing and integration of large-scale capillary pressure data sets, a key step in integrated reservoir description, characterization and modelling.