A successful water injection management is a key to increase or stabilize oil production and to maximize oil recovery from a mature field. This paper describes an approach to draw maximum benefit through existing set up of a water injection in a mature offshore carbonate field of India. Water injection initiated after the six years of oil production and field is under water flood since last 28 years. The field witnessed favorable water flood condition and almost negligible aquifer support. During its long production period most of the producers had been sideracked from one to three times to target better saturation areas which has led to uneven subsurface water distribution. The field has also suffered less voidage compensation for quite some time.
To understand and mitigate the problem, a small pilot area within a field has been selected for implementing a good surveillance and monitoring program with pattern injection and possible intervention strategy. It was decided that based on the success of this pilot, the concept would be developed for implementation in step by step manner for entire field. The importance of multidisciplinary team has been recognized and detailed SWOT analysis was done for effective implementation of plan. Initially pilot area comprised of 15 oil producers and 4 water injectors. Conversion of one producer to water injector and restoration of water injection in 3 injectors were done as per plan and optimized injection rate (in this case maximum 3000 bbl per day) per injector were implemented. Peripheral pattern for pilot area with 5 injectors and 5 spot inverted patterns from rest 3 injectors were decided.
After one year of the implementation a thorough performance analysis of the pilot has been carried out which indicates the overall improvement of liquid and oil production rates along with reduction in GOR and decreasing trend of oil decline rates of producers.
The pilot approach has certainly helped to understand the Reservoir conformance in short duration of time. Encouraging results of this methodology guides to extent and implement this approach in other parts of field to cover the entire field in phased manner.
Khare, Sameer (Cairn Oil & Gas vertical of Vedanta Limited) | Baid, Rahul (Cairn Oil & Gas vertical of Vedanta Limited) | Prusty, Jyotsna (Cairn Oil & Gas vertical of Vedanta Limited) | Agrawal, Nitesh (Cairn Oil & Gas vertical of Vedanta Limited) | Gupta, Abhishek Kumar (Cairn Oil & Gas vertical of Vedanta Limited)
The objective of the paper is to present the methodology adopted for dual artificial system modeling in Aishwariya field– an onshore oil field located in prolific Barmer Basin, India. This paper presents a conceptual and feasibility study of combination of Jet pump (JP) and Electrical Submersible Pump (ESP) together as means of artificial lift for production enhancement in a well. It discusses the workflow to model a well producing on dual artificial lift (ESP producing in combination with Jet-Pump) via industry standard software and demonstrates the same with a successful case study.
Requirement of ESP change outs to restore/enhance well production in cases such as undersized pumps, pump head degradation requires an expensive work-over. However, an option for secondary additional lift (JP) installation along with primary lift (ESP) in completion system can eliminate the costly wok-over requirement if both lifts can operate simultaneously.
The procedure to model the dual artificial lift (JP and ESP) has two major components: a) Psuedo IPR at ESP discharge node and b) Standard JP modeling using pseudo IPR. Pseudo IPR is generated by modifying well specific IPR using ESP pump curve for a specific frequency. The down-hole ESP pump intake & discharge pressure sensors help calibrate the model accurately for further prediction.
The existing completion in the Aishwariya field is ESP completion with the option of JP installation in cases of ESP failures as contingency. Moreover, jet pump can be installed using slick line with minimum well downtime (∼ 6 hrs). Therefore, installing and operating the Jet pump above a running ESP will not only increase the drawdown but will result in production enhancement with minimal cost.
Saluja, Vikas (Oil & Natural Gas Corporation LTD.) | Singh, Uday (Oil & Natural Gas Corporation LTD.) | Ghosh, Aninda (Oil & Natural Gas Corporation LTD.) | Prakash, Puja (Oil & Natural Gas Corporation LTD.) | Kumar, Ravendra (Oil & Natural Gas Corporation LTD.) | Verma, Rajeev (Oil & Natural Gas Corporation LTD.)
The case study demonstrated here is the innovative workflow for fault delineation technique on a 3D seismic volume in B-173A Field of Heera Panna Bassein (HPB) Sector, Western Offshore Basin, India. B-173A is located 50 kms west of Mumbai at an average water depth of about 50 m. The field was discovered in the year 1992 and it was put on production in Aug 1998. In B-173A field there are two hydrocarbon bearing zones one is gas bearing Mukta (Lower Oligocene carbonates) Formation and oil bearing Bassein (Middle to Upper Eocene Carbonates) formation.
The present study is an extended workflow on Advanced Seismic Interpretation using Spectral Decomposition and RGB Blending for Fault delineation. Iso-frequency volumes are extracted from Relative Acoustic Impedance data instead of seismic data itself.
The workflow is for effective fault delineation and it consists of Spectral Decomposition of relative acoustic impedance data and RGB Blending of discontinuity attributes of different Iso-frequency volumes.
It is observed that RGB blend volume of discontinuity attributes provided more convincing results for fault delineation as compared to the results of traditional discontinuity attributes.
In recent years, the oil and gas industry has gained greater operational efficiencies and productivity by deploying advanced technologies, such as smart sensors, data analytics, artificial intelligence and machine learning — all linked via Internet of Things connectivity. This transformation is profound, but just starting. Leading offshore E&P operators envision using such applications to help drive their production costs to as low as $7 per barrel or less. A large North Sea operator among them successfully deployed a low-manned platform in the Ivar Aasen field in December 2016, operating it via redundant control rooms — one on the platform, the other onshore 1,000 kilometers away in Trondheim, Norway. In January 2019, the offshore control room operators handed over the platform's control to the onshore operators, and it is now managed exclusively from the onshore one. One particular application — remote condition monitoring of equipment — supports a proactive, more predictive condition-based maintenance program, which is helping to ensure equipment availability, maximize utilization, and find ways to improve performance. This paper will explain the use case in greater detail, including insights into how artificial intelligence and machine learning are incorporated into this operational model. Also described will be the application of a closed-loop lifecycle platform management model, using the concepts of digital twins from pre-FEED and FEED phases through construction, commissioning, and an expected lifecycle spanning 20 years of operations. It is derived from an update to a paper presented at the 2018 SPE Offshore Technology Conference (OTC) that introduced the use case in its 2017-18 operating model, but that was before the debut of the platform's exclusive monitoring of its operations by its onshore control room.
Understanding the behavior of water-in-crude-oil emulsions is necessary to determine its effect on oil and gas production. The presence of emulsions in any part of the production system could cause many problems such as large pressure drop in pipelines due to its high viscosity. Electrical submersible pumps (ESPs) and gas lift are commonly used separately in lifting crude oil from wells. However, the use of downhole equipment and instruments such as ESPs that cause mixing can result in the formation of an emulsion with a high viscosity. The pressure required to lift emulsions is greater than the pressure required to lift non-emulsified liquids. Lifting an emulsion decreases the pressure drawdown capabilities, lowers production rate, increases the load on the equipment, shortens its life expectancy and can result in permanent equipment damage. Methods and apparatus which reduce the load on the pump, therefore, are desirable. The present paper is directed to understand the behavior of water-in-oil emulsions in artificial lift systems, mainly through gas lift.
Two stable water-in-oil synthetic emulsions were created in the laboratory and their rheology and stability characteristics were measured. One contained crude oil and the other, mineral oil. The second stage included measuring the effect of gas lift exposure on the emulsion behavior and characteristics. The results of the present work indicate that water-in-oil emulsions can be destabilized, and their viscosities lowered under gas exposure. The effect of gas injection on the emulsion was linked to the initial conditions of the emulsion as well as the gas type, injection rate and exposure time.
The present study is directed to methods and systems for combining both ESPs and gas lift for the purpose of improving and simplifying the lift of water-in-oil emulsions from oil wells. The novel methods and apparatus are based on the discovery that by adding gas above the ESPs in the wellbore, the viscosity of an oil-in-water emulsion is actually reduced, thus making it easier to lift oil from the well and extending the life of the ESP. Therefore, in addition to the normal benefits of gas in aiding the lift of liquids, if the gas lift valve is installed at a calculated distance above the pump location, the emulsion viscosity can be reduced. This reduces the load on the ESP.
A case study on improving waterflood surveillance aided by a better understanding of the correlation between various water injectors and oil producers completed in the shallowest sub-layer of a giant multi-layered matured carbonate reservoir in Mumbai Offshore Basin is presented here. This understanding is then used to gauge effectiveness of the prolonged waterflood programme and to identify ‘target wells’ for optimizing water injection rate. The inferences of this analysis were tested using a simulation model.
Production, injection and pressure data of all wells completed in this sub-layer were extracted. The reservoir injection and withdrawal rates were computed using PVT data which were subsequently fed into an in-house developed streamline simulation program that generates a matrix of flow-based well rate allocation factors (WAF) correlating injection to withdrawal for each individual well as a part of its output. The analysis of injection efficiency per well was carried out in two scenarios viz. with current rates for effective waterflood surveillance and at a cumulative level with averaged rates to identify areas of deficiencies and optimize future injection rates.
Flow-based allocation factors provided a better picture than traditionally employed distance weighted technique owing to the underlying physics involved in describing streamline distribution in the reservoir. Results of analysis at the cumulative level indicated wells where injection efficiency, as measured by the ratio of injection rate to sum of streamlines-weighted withdrawal rates from connected producers, substantially deviates from 1. Few wells had an injector efficiency significantly higher than 1 which defined over-injection and potential recycling while a large number of injector wells had ratios of less than 1, highlighting the need to step-up injection rates and devise strategies for rigorous surveillance. To achieve the latter objective, injection-centric WAF's were regenerated at current situation with current rates and the dynamic nature of these factors could be observed by noting their slight difference with respect to previously estimated factors. This is attributed to averaged-out flow rates limiting the influence of newer high-rate producers and injectors. Nonetheless, wells in areas demanding attention are identified and requisite injection rates are assigned. These changes are included in the history-matched simulation model used for redevelopment activities and results were compared with a do-nothing case. The significant incremental recovery proves as a validation of the methodology adopted.
Waterflood surveillance on a well-to-well basis is always difficult in a matured field where water injectors are deployed in a ubiquitous fashion. This approach has rarely been employed in a reservoir of the size of Mumbai High and can be extended to other sub-layers subject to positive results from field implementation. Thus it is an endeavour to monitor waterflood effectiveness at a large field scale and could be beneficial for similarly developed fields.
Baheti, Murli Manohar (Cairn Oil & Gas, Vedanta Ltd) | Sinha, Pankaj (Cairn Oil & Gas, Vedanta Ltd) | Prabhakaran, Tushar (Cairn Oil & Gas, Vedanta Ltd) | Paliwal, Kunal (Cairn Oil & Gas, Vedanta Ltd) | Sharma, Anurag (Cairn Oil & Gas, Vedanta Ltd, Brunel) | Doodraj, Sunil (Cairn Oil & Gas, Vedanta Ltd) | Vermani, Sanjeev (Cairn Oil & Gas, Vedanta Ltd)
The paper presents a case study on adopting an economics driven novel approach to directional well planning and drilling a horizontal well in a single well FDP (field development plan) for a marginal field in onshore India. The paper highlights the successful drilling of 8-1/2″ landing production section with DLS > 7 deg/30m followed by the 8-1/2″ horizontal lateral. The feasibility of achieving high DLS well trajectory using basic directional tools and associated hole problems with their mitigations are addressed in the paper.
Low crude price resulted in marginal economics for the above FDP. To improve economics, the capital expenditure had to be minimized (by utilizing existing well pads and production facilities) and maximize oil production (by drilling horizontal wells). Hence, constrained surface locations and fixed subsurface targets resulted in complex well trajectory (DLS>7). The Trajectory was finalized after multiple iterations to ensure that it is meeting requirements of deep set artificial lift, free of collision threats and also meeting the geological objective of placing the well in a thin reservoir with defined GOC and OWC. The final well design included one 12 ¼″ surface section with 9-5/8″ casing and 8-1/2″ production hole with 7″ casing to TD (~1800m MD). The well was initially planned with special RSS tool which could achieve high DLS, but the cost and lead time were the contra-indicators. Hence, the 8-1/2″ hole was planned with two BHAs. The build and land section was planned with motor (1.6 deg bend and rpm limitations) and tricone bit BHA to build from 9 deg to 90 deg inclination with a DLS of 7 deg/30m in 400m closure. The horizontal lateral was planned with RSS BHA and PDC bit including density image LWD for geosteering. To minimize hole sections for cost reduction, the landing and horizontal section was combined in a single hole which increased risk associated with wellbore stability, hole cleaning and casing running. The risks were suitably addressed through in-house geo-mechanics inputs, application of ERD procedures & real time T&D monitoring
With no offset well data (in onshore India) to substantiate the possibility of achieving high DLS trajectory, the motor and tricone bit BHA successfully achieved the desired trajectory with max DLS ~11deg/30m and without any hole problems. The well was successfully landed and placed in the reservoir. The operator gained significant confidence in understanding of drilling high DLS wells without expensive drilling tools
PY-1 is one of the few fields in India producing hydrocarbons from Fractured Basement Reservoir. The field was developed with nine slot unmanned platform with gas exported through a 56 km 4" multiphase pipeline to landfall point at Pillaperumalnallur. Field was put on production in November 2009 with three extended reach wells. The production performance of the field had some surprise and declined earlier than expected. As a result, based on the conclusions drawn from an integrated subsurface study, a two wells reentry campaign to side track wells Mercury and Earth was planned to be executed in Q1 2018. The objectives of this paper are twofold: 1. Review the production performance of a granitic basement gas field and share learnings which may be useful for similar fields being developed elsewhere.
The paper presents a case of applying classical reservoir engineering technique of material balance to one of the major carbonate reservoir in the western offshore basin in India that eventually led to establishment of more hydrocarbon volumes.
During Material Balance calculation, multiple runs were performed to match the pressure performance with a balance between the aquifer strength and hydrocarbon volume that was in agreement with geological understanding and performance of the field. The analysis indicated extra energy support that may be in the form of aquifer or higher in-place volumes. Following the in-house developed SIMEX (Simultaneous Exploration) approach a vertical well was identified for testing below assumed lowest known oil (LKO) limit.
The material balance study formed the basis for revisiting the geological understanding. The establishment of oil through the testing of well necessitated the revision of geological maps and re-estimation of hydrocarbon in-place volumes. Accordingly property maps have been prepared and volumes are revised. The revised volumes are about 14% more than the previous estimation. Similar approach was successfully applied to another reservoir in the Mumbai High field. Presence of more established oil will help in planning future strategies for field development.
Especially in fields where enough pressure production history is available, it is important to reassess the field's potential from time to time through simple and classical techniques available. Fields with multiple reservoirs have added advantage of developing the established hydrocarbons through zone transfer and in turn saving significant cost of drilling new well. This being a proven and classical technique, can be applied to other analogous reservoirs.
Thapliyal, Anil (Oil and Natural Gas Corporation Ltd.) | Kundu, Sudeb (Oil and Natural Gas Corporation Ltd.) | Chowdhury, Suparna (Oil and Natural Gas Corporation Ltd.) | Singh, Deepika (Oil and Natural Gas Corporation Ltd.) | Singh, Harjinder (Oil and Natural Gas Corporation Ltd.)
Pressure maintenance by gas injection in gas cap is one of the well-established methods for improving the ultimate recovery. Gas injection in the crestal part of reservoir into the primary or secondary gas cap for pressure maintenance is generally used in reservoirs with thick oil columns and good vertical permeability and this process is called gravity drainage. This paper comprises methodology and results of study to evaluate the feasibility of gas injection in gas cap for maintenance of reservoir pressure and to envisage incremental oil gain of a mature offshore carbonate field located in western offshore of India.
Field has already produced more than 30% oil of its initial inplace volume. Water injection was started after 4 years of production and currently field is producing oil with 90% water cut. After one year of initial production phase the field producing GOR rose to two to three fold of its initial value mainly due to contribution of gas from gas cap. Depletion of gas cap gas made significant adverse impact on reservoir pressure and also fast pressure depletion from crestal part had allowed water breakthrough of injection and aquifer water to oil producers. At this stage to reduce the decline rate of wells for maximizing the future recovery without drilling of new wells and also without extension of existing infrastructure, the injection of gas in depleted small gas cap have been studied.
In order to evaluate the feasibility of gas injection in depleted gas cap and its overall impact on oil recovery, three aspects were seen. First the optimized quantity of gas injection and its sensitivity along with the number of gas injectors were decided through reservoir simulation. Therefore, suboptimal oil producers falling within gas cap area are chosen for conversion to Gas injectors. Secondly injection gas requirement for the process will be fulfilled partly through the recycling of produced gas and rest from free gas production from another pay of the same field. Finally it is examined that current existing facility of gas compression will sufficiently cater the additional requirement of gas compression. The process will have additional 10 to 11% contribution in future oil production.
The process of charging gas cap will provide additional support over ongoing water injection leading to a significant additional oil recovery by reducing the oil decline rate.