Data-driven, or top-down, modeling uses machine learning and data mining to develop reservoir models based on measurements, rather than solutions of governing equations. Seminole Services’ Powerscrew Liner System is a new expandable-liner hanger that is set with torsional energy from the topdrive. Stuck pipe has traditionally been a challenge for the oil and gas industry; in recent years, operators have become even more determined to reduce the effect of stuck-pipe issues. The primary purpose of this study is to develop a method that overcomes the restrictions of rock-mechanics tests with respect to unconventional shale formations. The Earth is complex in all directions, and hydrocarbon traps require closure—whether structural or stratigraphic or both—in three dimensions.
ExxonMobil’s hot streak of offshore discoveries have sparked investor interest in the Guyana-Suriname basin. How did the company get there, and why do industry representatives feel optimistic about future deepwater prospects in the region? In the 30 years of operations on Suriname’s Tambaredjo field, the prime mechanism for lifting the 15.6 °API crude to surface has been that of progressing cavity pumps (PCPs).
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This course is designed to give trainees an overview of various artificial lift solutions and related production optimization concepts. After introducing participants to the need for an artificial lift system, training will focus on each of the following lift methods: Gas lift, Reciprocating Rod Lift, Progressing Cavity Pumping, Hydraulic Pumping, Electrical Submersible Pumping, Plunger and Capillary System. For each lift type, the course covers main components, application envelope, relative strengths and weaknesses. Animations, field cases, and example-calculations are used to reinforce concepts. A unique feature of this course is discussion on digital oil field as applicable to lift optimization.
A progressing cavity pump (PCP) system includes a variety of components. The basic system includes downhole PC pumps (and appropriate elastomers), along with sucker rod and production tubing strings and surface drive equipment(which must include a stuffing box). Surface-driven PCP systems require a sucker-rod string to transfer the torsional and axial loads from the surface drive system down to the bottomhole PC pump. Several different rod-string configurations are commonly used in PCP applications. These include continuous rods, standard rods with couplings (including hollow rods), standard rods with centralizers, and standard rods with bonded/molded rod guides. Within these categories are numerous additional variations resulting from differences in centralizer and rod guide design. The centralizers can be divided into two groups based on functionality. The first group consists of "coated" centralizers that have a urethane, plastic, or elastomer sleeve bonded to either a coupling or the rod body. The second group consists of "spin-thru" centralizers that have an outer stabilizer that is free to rotate on either an inner core or the rod body. With the spin-thru design, the rod string rotates inside the stabilizer, which remains stationary against the tubing.
In downhole applications, most progressive cavity (PC) pump failures involve the stator elastomer and often result from chemical or physical elastomer breakdown induced by the wellbore environment. Successful use of PC pumps, particularly in the more severe downhole environments, requires proper elastomer selection and appropriate pump sizing and operation. PC pump manufacturers continue to develop and test new elastomers; over time, these efforts have resulted in performance improvements and an expanded range of practical applications. Despite this success, the elastomer component still continues to impose severe restrictions on PC pump use, especially in applications with lighter oils or higher temperatures. The performance of an elastomer in a PCP application depends heavily on its mechanical and chemical properties.
Several nonstandard Progressing cavity pumping systems have been developed by various companies to improve pumping capacity, performance, and serviceability for certain applications. These nonstanard PCP systems includes a number of different downhole drive systems that inherently eliminate tubing wear problems and reduce fluid flow losses. Rod-insert PC pump designs are available that preclude the need to pull the tubing string for pump replacement. Charge pumps and fluidizer pumps are currently being used to increase the gas- and solids-handling capabilities of PCP systems. The following sections provide a brief description of the rationale for developing each hybrid system and a description of the basic operating principles of the product where applicable.
In a PCP system, produced fluid flows from the pump to surface through the annular area between the rod string and tubing. High fluid viscosities, elevated flow rates, or restricted flow paths can result in large shear stresses developing in the fluid, which cause large frictional forces to act on the rod string. Fluid-flow effects can range from having a minor to a dominant influence on PCP system design. This is illustrated in Figure 1, which shows pressure losses for a range of flow rates and viscosities through a 100 m [328 ft] length of 76 mm [3.0 in.] Note that the pressure-drop values range from nearly zero to values that exceed the corresponding hydrostatic pressure.
The rod string and tubing are important components of the overall progressing cavity pump (PCP) system. In a PCP system, the rod string must be capable of carrying axial load and transmitting torque between the bottomhole pump and the surface drive. Therefore, rod-string design encompasses an evaluation of the axial tension and torque loading conditions for the full range of anticipated operating conditions. An appropriate size and grade of rod string can then be selected on the basis of appropriate design criteria, such as ensuring that the maximum calculated combined stress does not exceed the yield capacity or manufacturer's recommended values. Fatigue-loading considerations must also be addressed in certain applications.