Bit classification allows efficient selection and use of polycrystalline diamond compact (PDC) and diamond drill bit. The classification system currently in use was developed by the International Association of Drilling Contractors (IADC). IADC classification codes for each bit are generated by placing the bit style into the category that best describes it so that similar bit types are grouped within a single category. The version currently used was introduced in 1992 using criteria that were cooperatively developed by drill-bit manufacturers under the auspices of SPE., The system leaves a rather broad latitude for interpretation and is not as precise or useful as the IADC Classification System for Roller-Cone Bits. It does not consider hydraulic features incorporated into a bit and does not attempt to give a detailed description of body style beyond basic classification of the overall length of the bit cutting face.
The bearing, seal, and lubrication systems of a roller cone bit are important aspects of bit life and efficiency. Roller cone bearing systems are designed to be in satisfactory operating condition when the cutting structure of the bit is worn out. To achieve this standard of bearing performance, modern goals for seal and bearing system life are 1 million or more revolutions of a bit without failure, as opposed to 300,000 or fewer in the recent past. To achieve this goal, research into bearing, seal, and lubricant designs and into materials that improve seal and bearing life is ongoing. Roller-cone bits primarily use two types of bearings: roller bearings and journal bearings, sometimes called friction bearings.
The shape of a Polycrystalline Diamond Compact (PDC) bit body is called its profile. It is also the principal influence on bit productivity and stability. The geometry established by the profile contributes to hydraulic flow efficiency across the bit face. Hydraulic flows directly influence ROP through the cuttings removal they provide. If cuttings are removed as rapidly as they are produced, ROP will be relatively higher.
Principles for Polycrystalline Diamond Compact (PDC) bit design are discussed here. During design, all factors are considered simultaneously. Cutting structures must provide adequate bottomhole coverage to address formation hardness, abrasiveness, and potential vibrations and to satisfy productive needs. Early (1970s) PDC bits incorporated elementary designs without waterways or carefully engineered provisions for cleaning and cooling. By the late 1980s, PDC technology advanced rapidly as the result of new understanding of bit vibrations and their influence on productivity.
Regardless of how good a new product or method may be to a drilling operation, the result is always measured in terms of cost per foot or meter. Lowest cost per foot indicates to drilling engineers and supervisors which products to use most advantageously in each situation. Reduced costs lead directly to higher profits or the difference between profit and loss. For those in administration, engineering, manufacturing, and sales, cost calculations are used to evaluate the effectiveness of any product or method, new or old. Because drilling costs are so important, everyone involved should know how to make a few simple cost calculations.
Wide varieties of roller-cone bit designs are available. They provide optimum performance in specific formations and/or particular drilling environments. Manufacturers meticulously collect information on the operation of their bits to enhance future production efficiency. Modern drill bits incorporate significantly different cutting structures and use vastly improved materials compared with those used in the recent past. As a result, bit efficiency has improved systematically through the years.
Roller-cone bits are generally used to drill a wide variety of formations, from very soft to very hard. Milled-tooth (or steel-tooth) bits are typically used for drilling relatively soft formations. Tungsten carbide inserts bits (TCI or button bits) are used in a wider range of formations, including the hardest and most abrasive drilling applications (see Figure 1).
Wide varieties of roller cone bits are available. They provide optimum performance in specific formations and/or particular drilling environments. Modern drill bits incorporate significantly different cutting structures and use vastly improved materials, resulting in improved bit efficiency. Manufacturers work closely with drilling companies to collect information about their bits to identify opportunities for design improvements. To achieve these goals, bit designers consider several factors. Replace this text with a brief (3-4 lines) introduction to what is covered on this page. Replace header name above, then begin creating your text in place of this text.