With an increasing focus on identifying cost-effective solutions to well design with a minimal impact on productivity, this paper will focus on an alternative to cesium (Cs) formate as the perforation fluid in the high-pressure/high-temperature (HP/HT) Gudrun Field operated by Equinor. Cs formate has been used with success for drilling and perforating many HP/HT wells. However, because of the significant cost of this fluid coupled with low oil prices, Equinor wanted to perform testing to assess the performance of an alternative oil-based mud (OBM) as a perforation fluid. In this paper we describe the extensive qualification testing that we have conducted, which includes coreflooding using representative plugs from Gudrun Field under downhole temperature and pressure conditions. In addition, eight API RP19B (2014) Section IV perforation tests have been conducted to compare the performance of the Cs formate with the OBM. These tests were undertaken using gas- and oil-saturated cores to reflect different production scenarios. The main aspects of the perforation operation that were reflected in the test design were as follows:
On the basis of the results of the coreflooding combined with the API RP19B (2014) Section IV testing, the OBM was selected as the perforating fluid for use on Gudrun Field. The perceived benefits of using the OBM were as follows:
Perforation modeling is described, and a comparison is made between this and the API RP19B (2014) Section IV tests. Finally, the well-startup experiences and the production data are presented, demonstrating the effectiveness of the OBM as a perforation fluid.