The Role of Advanced Well Architecture in Cost Efficient Offshore EOR Field Redevelopment

Chan, Keng Seng (Petronas) | Chong, Danny Hengjiew (PETRONAS) | Masoudi, Rahim (PETRONAS) | Othman, Mohamad (PETRONAS)


Enhanced Oil Recovery (EOR) has been touted as the Holy Grail for achieving the highest possible recovery factor. This technology is fairly matured in land based development, with older fields in Bakersfield and Indonesia achieving up to 90% recovery factors. However, EOR considerations take on a whole new dimension in an offshore environment. Astronomical rig rates and escalating operational costs have deterred operators from pursuing ambitious offshore EOR programs.
Most EOR pre-development studies are focused on the reservoir; in particular altering relative permeabilities, reducing residual hydrocarbon saturations, and improving sweep efficiencies. But with up to 40% of slated huge EOR capital development cost earmarked for well construction, more technical focus should be emphasized on well architecture.

This paper details the well architecture work done on several Malaysian fields scheduled for EOR redevelopment. A workflow featuring the various design and operational considerations is explained. Well architecture is composed of two main components: Trajectory and completions functionality. Malaysia's portfolio of complex reservoirs requires EOR development to be done through a creative lens of complex trajectories and multilateral wells. Marginal economics have precluded the practicality of conventional well construction.

A key enabler in cost efficient EOR redevelopment is advanced completions, namely remote downhole flow control and monitoring. In order to achieve incremental production beyond secondary recovery, reservoir conformance is of critical importance. Remote real time monitoring will allow decisions to be made accurately in a timely manner. Downhole flow control permits purposeful manipulation of injection and production streams. Proper installations of advanced completions will also reduce future intervention and operational costs.

Advanced well architecture however, also comes with a whole range of operational and installation risks. But these can be mitigated with proper planning and coordination with all parties involved.