Modeling of Thermal Geomechanical Effects in the SAGDOX Recovery Process in Oil Sands

Saeedi, M. (Saman Associates Ltd) | Settari, A. (CGG) | Harding, T. G. (Nexen Energy ULC) | Rios, E. (U. of Calgary)


ABSTRACT: The main goal of this research was to investigate the risk of caprock failure due to the SAGDOX process, a hybrid steam and in-situ combustion recovery process for oil sands. A temperature dependency extension to the linear and non-linear constitutive models was developed and implemented in the GEOSIM software. The analysis has shown that there is no increased risk of caprock failure for SAGDOX process compared to SAGD. The study has shown that the overlying Wabiskaw formation experiences shear failure during both SAGD and SAGDOX due to its low initial cohesion, friction angle and proximity to pressure and temperature front, although the failure was mainly driven by pressure propagation. However, Clearwater shale above Wabiskaw can still provide proper zonal isolation to the steam/combustion chamber under SAGDOX operating conditions. Uncertainty in the analysis is due mainly to the sparse nature of geomechanical properties data for the oil sand reservoir and the caprock formations, especially at temperatures over 200 C.


1.1 The SAGDOX process

Nexen Energy ULC (Nexen) has been evaluating SAGDOX - a post SAGD oxidation process (Kerr, 2012; Jonasson and Kerr 2013) - to improve the recovery and project economics of its Long Lake SAGD operation. SAGDOX is meant to be used after several years of SAGD operations when the bitumen between two SAGD well-pairs is mobile. In SAGDOX process (applied to a row of parallel well pairs) oxygen is coinjected with steam in every other SAGD injector well and starts an oxidation process by reacting with residual oil around the injection well. At this point the SAGD production well below the oxygen-steam injector is shut in and steam along with oxygen and combustion gasses fill the steam chamber voidage and push hot bitumen towards the neighbouring SAGD well-pair. The neighbour injection well is also shut-in and could be converted to a producer if need be. Various other well arrangements have been considered including those with vertical injection wells and infill horizontal production wells. Since oxygen is co-injected with steam, very high oxidation temperature of a pure combustion process are not generated as steam carries a large portion of the heat of combustion away from reaction front and temperatures are thereby moderated. Nonetheless, temperatures in the range of 400-600 deg C are expected in the oil sand zone. The high temperature combustion front where the oxidation reactions are active moves away from the oxygen injection wells as the residual oil left behind after steam displacement is consumed. The high temperature reaction zone has a tendency to move upward towards the cap rock under the influence of gravitational forces.