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Collaborating Authors
Results
Re-Injection of Produced Polymer in EOR Projects to Improve Economics and Reduce Carbon Footprint
Ghosh, Pinaki (SNF Holding Company) | Wilton, Ryan R (SNF Holding Company) | Bowers, Annalise (SNF Holding Company) | O’Brien, Thomas (SNF Holding Company) | Cao, Yu (SNF Holding Company) | Wilson, Clayton (SNF Holding Company) | Metidji, Mahmoud Ould (SNF SA) | Dupuis, Guillaume (SNF SA) | Ravikiran, Ravi (SNF Holding Company)
Abstract Chemical Enhanced Oil Recovery (cEOR) flooding is one of the more attractive methods to improve oil recovery. However, during times of instability in the oil market, cost of specialized chemicals and necessary facilities for alkali-surfactant-polymer (ASP) or surfactant-polymer (SP) make this technology very expensive and challenging to implement in the field. In majority of cases, polymer flooding alone has proven to be the most cost-effective solution that has resulted in attractive and predictable return on investment. In recent times, challenging economic environment has operators looking for added economic and sustainable savings. The possibility of re-injection of produced polymer to offset injection concentration requirements can lead to reduced cost and longer sustainability of oil recovery; thus, offering a subsequent reduction in produced water treatment and a reduced full-cycle carbon footprint. This innovative approach is subject to conditions experienced in the surface facilities, as well as in the reservoir. As part of this study, different polymer chemistries were investigated for their mobility control in porous media and comparative effect on oil recovery trends in presence of produced fluid containing residual polymer. The initial fluid-fluid testing and lab characterization results were validated against a mature field EOR project for reduction in polymer requirement to achieve target viscosity. Monophasic flow behavior experiments were performed in Bentheimer and Berea outcrop cores, while oil recovery experiments were performed in Bentheimer outcrops with different polymer solutions – freshly made and combinations with residual produced polymer. In addition, comparative injectivity experiments with field and lab prepared solutions were performed in Bentheimer outcrop cores. Based on field observations and lab measurements, a 10-15% reduction in fresh polymer loading could be achieved through the re-utilization of water containing residual polymer in these specific field conditions. Similar screen factor measurements were obtained with increasing concentration of residual polymer solution. This agreed with the monophasic injectivity experiments in both outcrop cores that resulted in similar resistance factors for fresh polymer and blends with produced water containing residual polymer solution. Oil recovery experiments also resulted in similar oil displacement behavior (approximately 30-40% OOIP after 0.5 PV waterflood) for fresh and blends with sheared polymer solutions, validating no loss in recovery potential, with the added benefit of 10-15% polymer loading reduction.
- North America > United States (1.00)
- Asia (1.00)
- North America > Canada (0.93)
- Europe (0.68)
- Geology > Petroleum Play Type > Unconventional Play > Heavy Oil Play (0.47)
- Geology > Rock Type (0.46)
- Water & Waste Management > Water Management > Lifecycle > Treatment (1.00)
- Energy > Oil & Gas > Upstream (1.00)
- North America > United States > Louisiana > Pelican Lake Field (0.99)
- North America > Canada > Alberta > Western Canada Sedimentary Basin > Alberta Basin > Lloydminster Field (0.99)
- Europe > Austria > Vienna Basin > Matzen Field (0.99)
- Europe > Netherlands > North Sea > Dutch Sector > P09C License > Horizon Field > Vlieland Sandstone Formation (0.98)
- Reservoir Description and Dynamics > Improved and Enhanced Recovery > Chemical flooding methods (1.00)
- Health, Safety, Environment & Sustainability > Sustainability/Social Responsibility > Sustainable development (1.00)
- Health, Safety, Environment & Sustainability > Environment > Water use, produced water discharge and disposal (1.00)
- Health, Safety, Environment & Sustainability > Environment > Climate change (1.00)
Design of a Robust ASP Formulation for Clay Rich and Moderate Permeability Sandstone Reservoir: From Laboratory to Single Well Chemical Tracer Test in the Field
Rohilla, Neeraj (TIORCO, a Nalco Champion Company) | Ravikiran, Ravi (Stepan Company) | Carlisle, Charlie T. (Chemical Tracers Inc.) | Jones, Nick (University of Wyoming) | Davis, Marron B. (Sunshine Valley Petroleum Corporation) | Finch, Kenneth B. (TIORCO, a Nalco Champion Company)
Abstract Sandstone reservoirs containing significant amount of clays (30-40 wt%) with moderate permeability (20-50 mD) provide a unique challenge to surfactant based enhanced oil recovery (EOR) processes. A critical risk factor for these types of reservoirs is adsorption of surfactants due to greater surface area attributed to clays. Clays also have high cation exchange capacity (CEC) and can release significant amounts of di-valents that lead to increased retention of the surfactant. These factors could adversely affect the economics of a flood. We present a case study where a robust formulation was designed and tested in lab/field for a reservoir located in Wyoming, USA and contains up to 35-40 wt% clays (predominately Kaolinite and Illite). The residual oil saturation is high (Sor=0.4) while the permeability of the formation is between 20-50 mD. The reservoir has been waterflooded historically with low salinity water which has led to formation permeability damage. Due to high levels of clays, adsorption of the surfactant on the rock surface was determined to be between 3-4 mg/g rock by static adsorption tests. This publication demonstrates how the following challenges have been successfully addressed in the lab as well as in the field in the form of single well chemical tracer test (SWCTT). Designed a robust alkaline-surfactant-polymer (ASP) formulation that showed ultra-low interfacial tension (IFT) values and aqueous solubility remains soluble in the aqueous solution over a broad range of salinity. Mitigated surfactant adsorption issues to make the cEOR solution economic. A sacrificial agent was identified that acted synergistically with alkali and also did not alter the optimum salinity of the formulation. Performed restored state core analysis using the available damaged core material. The main challenge being restoration of the coreplugs to current reservoir conditions for coreflood experiment without causing additional formation damage due to injection of low salinity formation brine. Designed a flood that utilized a pre-flush to provide a favorable salinity gradient and to inject sacrificial agent ahead of the surfactant front. Performed polymer screening to select right molecular weight of polymer so that the right balance of mobility control and injectivity in the reservoir can be obtained.
- North America > United States > Wyoming (0.34)
- Europe > Norway > Norwegian Sea (0.24)
- Geology > Rock Type > Sedimentary Rock > Clastic Rock > Sandstone (1.00)
- Geology > Mineral > Silicate > Phyllosilicate (1.00)
- Materials > Chemicals > Commodity Chemicals > Petrochemicals (1.00)
- Energy > Oil & Gas > Upstream (1.00)
- North America > United States > Wyoming > Wind River Basin > NPR-3 > Muddy Formation (0.99)
- North America > United States > Wyoming > Powder River Basin (0.99)
- North America > United States > Montana > Powder River Basin (0.99)
- Reservoir Description and Dynamics > Reservoir Fluid Dynamics > Flow in porous media (1.00)
- Reservoir Description and Dynamics > Reservoir Characterization > Exploration, development, structural geology (1.00)
- Reservoir Description and Dynamics > Improved and Enhanced Recovery > Waterflooding (1.00)
- (3 more...)