Ozyurtkan, Mustafa Hakan (Istanbul Technical University) | Altun, Gursat (Istanbul Technical University) | Ettehadi Osgouei, Ali (Istanbul Technical University) | Aydilsiz, Eda (Istanbul Technical University)
Static filtration of drilling fluids has long been recognized as an important parameter for drilling operations. Since the standard laboratory testing procedures only consider static conditions, the filtration and cake properties under continuous circulation and dynamic borehole conditions are not usually well determined. Therefore, the measurement of dynamic filtration is particularly important in order to mimic actual downhole conditions.
An experimental study has been carried out by the ITU/PNGE research group to characterize the dynamic filtration properties of clay based drilling fluids. This study is an impressive attempt to figure out the dynamic filtration phenomena of clay based muds. The experimental results obtained from a dynamic filtration apparatus (Fann Model 90) are reported in this study.
Bentonite and sepiolite clays based muds formulated with commercial additives have been investigated throughout the study. Numerous dynamic filtration histories with test duration of 45 to 60 minutes at temperature conditions ranging from 150 to 400 oF, and a differential pressure of 100 psi have been applied to muds. Three key parameters namely spurt loss volume, dynamic filtration rate (DFR), and cake deposition index (CDI) have been determined to characterize the dynamic filtration properties of mud samples.
Results have revealed that bentonite based muds have better dynamic filtration properties than those of sepiolite muds at temperatures up to 250 oF. However, they have lost their stability over 250 oF. Furthermore, formulated sepiolite based muds have remarkable dynamic filtration rates and cake depositions above 300 oF. To sum up, the experimental results of this study point out that sepiolite based muds might be a good alternative to drill wells experiencing high temperatures, particularly in deep oil, gas and geothermal wells.
Dashti, Qasem M. (Kuwait Oil Company) | Al-anzi, Ealian H.D. (Kuwait Oil Company) | Al- Doheim, Aref (Kuwait Oil Company) | Kabir, Mir Md Rezaul (Kuwait Oil Company) | Acharya, Mihira Narayan (Kuwait Oil Company) | Al-Ajmi, Saad (Kuwait Oil Company)
Robustness of measurement while drilling (MWD) and logging while drilling (LWD) tools is laboratory-tested and rigorously field-tested for the expected operating and measurement specifications. Such tools have been used in the industry for decades with proven track record of stability. However, a typical tool string deployed as a part of bottom-hole assembly (BHA) has recently failed to withstand the unexpected BH conditions during drilling of the pilot hole using potassium formate mud (KFM), a heavy water based mud. The failure occurred within a deep-fractured calcareous kerogen section (CKS).
The tools had multiple surface communication failures; the first one was resolved as debris was found obstructing the rotor-starter part before drilling the CKS. The second failure occurred in the back-up tools, after drilling into the CKS and remained unexplained throughout drilling with the expectation of BH data recorded on memory. Inspection of the tool components, once the drilling was completed, revealed two major findings: First, some parts of the BHA, specifically the components of the CuBe tool had "vanished??. Secondly, the recovered tool parts had further damage due to corrosion and pitting. In addition, an unexpected color change in metal body parts was observed.
In the paper, the authors explain the unique mystery of tool eating "down-hole ghost??. Similar tools were previously used without an issue at comparable high pressure and temperature conditions and in geological sections alike in Kuwait in drilling with oil-based mud. The service provider's operational experience elsewhere has failed to explain the bizarre outcome, as they had not encountered similar incidents of vanishing tool parts and down-hole color change. The claim was that similar tools were successfully operated in water-based mud drilling including KFM. This claim was confirmed prior to the field execution with metallurgical compatibility tests carried out by the mud supplier.
The significance of exploring deep and ultra-deep wells is increasing rapidly to meet the increased global demands on oil and gas. Drilling at such depth introduces a wide range of difficult challenges and issues. One of the challenges is the negative impact on the drilling fluids rheological properties when exposed to high pressure high temperature (HPHT) conditions and/or becoming contaminated with salts, which are common in deep drilling or in offshore operations.
The drilling engineer must have a good estimate for the values of rheological characteristics of a drilling fluid, such as viscosity, yield point and gel strength, and that is extremely important for a successful drilling operation. In this research work, experiments were conducted on water-based muds with different salinity contents, from ambient conditions up to very elevated pressures and temperatures.
In these experiments, water based drilling fluids containing different types of salt (NaCl and KCl) and at different concentrations were tested by a state-of-the-art high pressure high temperature viscometer. In this paper, the effect of different electrolysis (NaCl and KCl) at elevated pressures (up to 35,000 psi) and elevated temperatures (up to 450 ºF) on the viscosity of water based mud has been presented.
The high-profile blowout at Macondo well in the US Gulf of Mexico, brought the challenges and the risks of drilling into high-pressure, high-temperature (HPHT) fields increasingly into focus. Technology, HSE, new standards, such as new API procedures, and educating the crew seem to be vital in developing HPHT resources. High-pressure high-temperature fields broadly exist in Gulf of Mexico, North Sea, South East Asia, Africa, China and Middle East. Almost a quarter of HPHT operations worldwide is expected to happen in American continent and the majority of that solely in North America. Oil major companies have identified key challenges in HPHT development and production, and service providers have offered insights regarding current or planned technologies to meet these challenges. Drilling into some shale plays such as Haynesville or deep formations and producing oil and gas at HPHT condition, have been crucially challenging. Therefore, companies are compelled to meet or exceed a vast array of environmental, health and safety standards.
This paper, as a simplified summary of the current status of HPHT global market, clarifies the existing technological gaps in the field of HPHT drilling, cementing and completion. It also contains the necessary knowledge that every engineer or geoscientist might need to know about high pressure high temperature wells. This study, not only reviews the reports from the Bureau of Ocean Energy Management, Regulation and Enforcement (BOEMRE) and important case studies of HPHT operations around the globe but also compiles the technical solutions to better maneuver in the HPHT market. Finally, the HPHT related priorities of National Energy Technology Laboratories (NETL), operated by the US Department of Energy (DOE), and DeepStar, as a strong mix of large and mid-size operators are investigated.
This paper describes the results of the feasibility study of an arcticoffshore platform concept sponsored by ConocoPhillips. This concept consists ofa Conical Piled Monopod (CPM) platform, shown in Figure 1, assisted by an IceWorthy Jack-up rig, Gemini, to drill development wells in Multi Year iceconditions as illustrated in Figures 2 and 3. The Gemini design is beingjointly developed by ConocoPhillips and Keppel Offshore and Marine TechnologyCentre Pte Ltd based in Houston. Gemini is equipped with two drill rigsthat can simultaneously or individually cantilever above the well slots locatedon the deck of the CPM. The key benefit of Gemini lies in extending thedrilling season from a few months during ice free season to several monthsbeyond the ice free period.
The study was carried out at Granherne Limited under ConocoPhillips'supervision between March 2010 and February 2011. A topsides operatingload of 5,000 tonnes was assumed, instead of 70,000 tonnes (or more)corresponding to a two drill rig stand alone drilling and production CPM. Thefeasibility of a stand alone drilling and production CPM was presented inanother paper at Icetech12 in September 2012.
The study concludes that a Gemini assisted CPM is feasible for iceconditions in the Canadian Beaufort Sea. The ice loads were calculated,in consultation with Ken Croasdale, a well known specialist in this discipline.Ice conditions assumed in this study were in accordance with ISO-19906, namely,12m thick level ice and a very rare 25m thick ice island event. No icemanagement was assumed. A Gemini assisted CPM offers a much lighter platformcompared to a standalone CPM or Gravity Based Structure.
ConocoPhillips has a patent pending on the CPM. ConocoPhillips andKeppel Offshore have patent(s) pending on the Ice Worthy Jack Up drilling rig,Gemini.
Every operation site, oil and gas drilling, shipping , pipelines and loadingfacilities, need a design basis to be properly planned. Also monitoring of theenvironment when the operation has already started is of utmost importance.This became noticed already in late 1960ies during the Manhattan voyages. Eversince ice data has been collected around various projects both in the westernand eastern Arctic. In Canada the heat was on during the Polar Gas and ArcticPilot Project in the 1970ies and 80ies. The discoveries in the Russian Arcticlaunched systematic arrangements to collect ice data in the in thePechora Sea, Barents Sea, Kara Sea, Ob Bay and offshore Sakhalin Island duringthe last 25 years. This paper describes the main features of typicalarrangements made for a successful data collection expedition, how arrangementsworked and also difficulties met during the execution of such anexpedition.
The extreme conditions and harsh environment for which FPSO's andhydrocarbon gathering facilities are being considered introduces distinctchallenges to effective and efficient project management and execution. The presentation is based on the experiences gathered during the design phasesof two contemporary harsh environment FPSO's and the associated subsea,flowline, pipeline and riser systems (Chevron Rosebank and GAZPROMShtokman). This presentation will focus on the adjustments that must beconsidered to "standard" project execution and management in order toincorporate the elemental distinctions without sacrificing efficiency, logicalsequencing, safety or project schedule. Specifically, the presentationwill focus on the following:
The paper is intended to inform the audience as to the distinctivecharacteristics of harsh environment design management contrasted with the morefamiliar benign environment design projects.
The design of offshore arctic pipelines must evaluate technical engineeringchallenges, primarily related to system demand and system capacity, and addressproject execution risk, primarily associated with pipeline trenching andlogisitics. One of the significant hazards, particularly in deeper water, isthe presence of extreme ice features; such as icebergs and multi-year pressureridges, that may gouge the seabed. A comprehensive engineering framework existsto support the analysis and design of offshore pipelines in ice gougeenvironments. However, there exists some aeas of technical uncertainty withinthe current state-of-practice that are highlighted in this paper. This studyfocuses on specific technical issues associated with the simulation of contactmechanics, definition of interface parameters, and need for physical datasetsfor the validation of advanced numerical simulation tools. Study specificconclusions and recommendations that address these technology needs to resolveuncertainty associated with the simulation of ice gouging events areprovided.
Stationkeeping in ice-covered waters has become a large area of interest forresearch and development in light of heightened interest in Arctic oil and gasexploration. The performance of Dynamic Positioning (DP) control systems forstationkeeping purposes in ice conditions is a difficult challenge fornumerical modeling assessment. Given that full-scale validation data for DP inice operations is often scarce, physical modeling of stationkeeping in iceoffers the best method for assessing the performance of dynamically positionedvessels in these conditions. A series of model tests carried out at theNational Research Council of Canada's Ice Tank facility in August and Septemberof 2011 attempted to observe the effects of various managed ice conditions(i.e. ice floes which have been broken into manageable pieces by an icebreaker) on DP performance. Results from these tests are discussed. Ofparticular interest in this study is the observation of non-linear effects ofvarying ice conditions on DP performance. The use of machine vision-based dataproducts as potential estimators of ice loading is discussed. It is concludedthat simple statistical observations of these conditions will be unable tofully characterize the effects of various ice parameters on performance, andthat investigation into more advanced data products available from machinevision systems may be able to aide in characterizing these effects as well asin the development of models capable of predicting ice loads.