Gupta, Shilpi (Schlumberger) | Pandey, Arun (Schlumberger) | Ogra, Konark (Schlumberger) | Sinha, Ravi (Schlumberger) | Chandra, Yogesh (ONGC) | Singh, PP (ONGC) | Koushik, YD (ONGC) | Verma, Vibhor (Schlumberger) | Chaudhary, Sunil (Oil & Natural Gas Corp. Ltd.)
Production logging has been traditionally used for zonal quantification of layers for identification of most obvious workover for water shut off, acid wash or reperforation candidate identification. The basic sensors help in making some of the critical decisions for immediate gain in oil production or reduction in water cut. However, this technology can be used in a non standard format for various purposes including multilayer testing to obtain layer wise permeability and skin factor using pressure and flow rate transient data acquired with production logging tools. This is very crucial and complements the present wellbore flow phenomenon to better understand relative zonal performance of well at any stage of its production. In addition, production logging along with the pulsed neutron technique is very crucial to evaluate the complete wellbore phenomenon, understand some of the behind the production string fluid flow behaviors. Another major concern in low flow rate wells is recirculation, causing fall back of heavier water phase while lighter phase like oil and gas move upwards. This well bore phenomenon renders the quantification from production logging string, and this in extension also prevents any comprehensive workover decisions on the well because of the risk involved. Oil rate computation from hydrocarbon bubble rates becomes very critical in such scenarios to bring out the most optimal results and enhance confidence in workover decisions. Another key concern in any reservoir is to evaluate the productivity Index; this is even more critical once the field is on production. It is essential to determine the performance of various commingled layers and reform the Injector producer strategy for pressure support or immediate workover. Selective Inflow performance is a technique used to identify the Productivity index of various layers in a commingled situation. This paper elaborates on various non conventional uses of production logging from the western offshore India.
Brown field management has been a key focus in the western offshore region. Over the last decade cased hole production logging for evaluation of reservoir phenomenon has been the backbone of workover operation in western offshore India. Besides the usual operations production logging has been pivotal in determining various important parameters for field development. Various unconventional uses require understanding of the tool physics and limitation. Advanced generation of production logging tools not only provide additional information in terms of wellbore flow fractions, slippage velocities and complex flow regimes but their basic outputs can also be utilized in variety of applications for reservoir evaluation and wellbore flow monitoring. Following sections describe several case studies describing unconventional usage of production logging outcomes.
Unconventional Applications of Production Logging
Case Study 1: Selective Inflow Performance
Field wise production logging has always been an excellent source to evaluate the open hole results and suggest some immediate workover to optimise the production. Selective Inflow performance is new variation in the already existing technique used to identify the Productivity index of various layers in a commingled situation. This operation can provide us with the openhole flow potential of the well and thus help in mapping the flow profile in the reservoir. A multichoke production logging survey usually covering two to three choke sizes is performed and flow profiling for each survey is done.
Currently, many reservoirs in the region approach the end of primary recovery phase where new techniques are needed to enhance recovery. Therefore, the need to optimize oil recovery from the current resources is very well understood by regional oil companies. To enhance oil recovery from current oil resources, field operators need to overcome the forces responsible for oil entrapment. Enhanced Oil Recovery techniques (EOR) introduce new energy into oil reservoirs to reduce the influence of these forces. Most of these resources contain light oil and are considered suitable candidates for either miscible or chemical EOR techniques. The first technique is challenged by the availability of suitable miscible gas. While, chemical EOR techniques are challenges by the high salt concentrations in the maturing oil reservoirs. The high salinity conditions encourage deficiencies in the performance of chemical EOR processes. Therefore, minimizing the effect of in situ salt on the injected chemical would impose tremendous improvement that leads to higher oil recovery. One way to diminish salt effect is to condition the oil reservoirs by injecting a slug of preflush water prior to chemical injection.
In this paper, the performance of polymer flooding, after preflush slug, in high salinity reservoir is investigated by numerical simulation means. The injected slugs, both preflush and polymer, are driven by water. The objective is to identify the relationship between preflush, polymer, and drive water characteristics and oil recovery. Seven parameters were considered: preflush slug size, preflush salinity, polymer slug size, polymer concentration, polymer slug salinity, and drive water salinity. The results show that these parameters have various degree of influence on oil recovery. For example, increasing the preflush slug size would results in more oil recovery especially during the early time. Detailed findings will be presented in the paper.
Sanyal, Tirtharenu (Kuwait Oil Company) | Al-Hamad, Khairyah (KOC) | Jain, Anil Kumar (KOC) | Al-Haddad, Ali Abbas (KISR) | Kholosy, Sohib (KISR) | Ali, Mohammad A.J. (Kuwait Inst. Scientific Rsch.) | Abu Sennah, Heba Farag (Kuwait Oil Company)
Improved oil recovery for heavy oil reservoirs is becoming a new research study for Kuwaiti reservoirs. There are two mechanisms for improved oil recovery by thermal methods. The first method is to heat the oil to higher temperatures, and thereby, decrease its viscosity for improved mobility. The second mechanism is similar to water flooding, in which oil is displaced to the production wells. While more steam is needed for this method than for the cyclic method, it is typically more effective at recovering a larger portion of the oil.
Steam injection heats up the oil and reduce its viscosity for better mobility and higher sweep efficiency. During this process, the velocity of the moving oil increases with lower viscosity oil; and thus, the heated zone around the injection well will have high velocity. The increase of velocity in an unconsolidated formation is usually accompanied with sand movement in the reservoir creating a potential problem.
The objective of this study was to understand the effect of flowrate and viscosity on sand production in heavy oil reservoir that is subjected for thermal recovery process. The results would be useful for designing completion under steam injection where the viscosity of the oil is expected to change due to thermal operations.
A total of 21 representative core samples were selected from different wells in Kuwait. A reservoir condition core flooding system was used to flow oil into the core plugs and to examine sand production. Initially, the baseline liquid permeability was measured with low viscosity oil and low flowrate. Then, the flowrate was increased gradually and monitored to establish the value for sand movement for each plug sample. At the end of the test, the produced oil containing sand was filtered for sand content.
The result showed that sand production increased with higher viscosity oil and high flowrate. However, sand compaction at the injection face of the cores was more significant than sand production. In addition, high confining pressure contributes to additional sand production. The average critical velocity was estimated ranged from 18 to 257 ft/day for the 0.74 cp oil, 2 to 121 ft/day for the 16 cp oil, and 1 to 26 ft/day for the 684 cp oil.
The field X is a brown heavy oil field producing under strong bottom water drive since the mid-1980. Production is from a combination of Amin aeolian and Al Khlata glacial reservoir sediments. At present, the development is focused on drilling horizontal infill wells. One of the biggest challenges is the unfavorable mobility contrast between the heavy oil and water causing early water breakthrough.
The Amin Formation, the primary reservoir, is characterized by a high net to gross ratio and an average porosity of 30 %. However the initial hydrocarbon saturation at the same porosity often varies by 20 % in different parts of the field. Furthermore, core measurements show an order of magnitude scatter in permeability at the same porosity, indicating the presence of different facies. In early studies these variations were attributed mainly to the grain size variations. A later petrographical study found that the abundance of clays and feldspars could also severely reduce permeability, but may retain high porosity.
In the current Study it was found that the rocks have variable radioactivity due to the presence of radioactive Potassium isotope associated with feldspars. A fare correlation was observed between the grain size and the content of feldspars from core. A novel approach to reservoir characterization integrating core and logs was developed leading to a major breakthrough in the reservoir characterization including:
• Enhanced permeability prediction using normalized Gamma Ray (GR) log as 3rd parameter;
• Facies identification using normalized Gamma Ray cut-off;
• Facies based Saturation-Height models.
This work is a good example of advances in reservoir characterization achieved by integrating core and log data. It results in better understanding of reservoir properties distribution, optimization of completions of new wells and improvement of further development scenarios. In particular, abnormally high gross production and high water cut in the north of the field is currently in line with new facies scheme.
A multilateral (MLT) well with an advanced intelligent completion string was recently completed in the Middle East. The well was designed as a "stacked?? dual producer in the upper and lower reservoir, and was drilled using the latest geo-steering techniques to accurately place the wellbore in a highly faulted and geologically complex structure. Rotary-steerable drilling systems (RSS) were used in several of the hole sections, along with advanced logging-while-drilling (LWD) tools including multi-pole acoustic, azimuthal deep resistivity, and resistivity at bit. Encounters with unstable shale and faults made the drilling difficult, but the decisions made in real-time to navigate the well resulted in a very high percentage of net pay in both laterals.
This well combined TAML Level 4 multilateral (MLT) technology with passive inflow control devices in the laterals and an advanced intelligent completion system in the mainbore. The TAML Level 4 multilateral junction was cemented to isolate unstable shale above the reservoir and to provide zonal isolation from the lateral completions, which were compartmentalized into stages with proprietary swellable packers and inflow control devices (ICDs). The intelligent completion was run in the mainbore with two interval control valves (ICVs) and isolation ball valve (LV ICV) to manage the production from each of the two laterals independently. The ICVs and LV ICV are controlled hydraulically through four control lines to surface, which were run in a flat-pack with one electric line to control a downhole gauge package for each lateral. Finally, the well was configured to allow the installation of a large electric submersible pump (ESP) to be run inside the upper 9-5/8-in. production tubing.
This project required intensive planning and coordination for more than a year in advance, which made the project successful despite the difficult drilling conditions and resulted in very little NPT for wellbore construction operations. This paper will focus on the planning, execution and lessons learned from the project.
In the existing horizontal wells in the target sand reservoir of the target field, premature water breakthrough caused the water cut trend to increase within months of production. . This occurred because the reservoir has a very high permeability sands along with active faults containing high viscous reservoir fluids.
New technologies were required to overcome the issue, maximize reservoir contact and enhance a more uniform oil production from a single location. Introducing the smart TAML Level-4 MLT well design to this reservoir along with inflow control device (ICD), inflow control valve (ICV), isolation ball valve (LV ICV) and other downhole gauges proved to be the optimum solution. It also aided in managing the production and the reservoir proactively to achieve maximum oil recovery. Moreover, drilling several laterals from a single wellbore with the ability to control production from both laterals had a great economic advantage because of the optimized cost effective field management.
Al-Kuait, A.M.S. (Saudi Aramco) | Al-yateem, Karam Sami (ARAMCO Services Company) | Olivares, Tulio (Halliburton) | Zubail, Makki A. (Saudi Aramco) | El Bialy, Moustafa (Halliburton) | Ezell, Ryan G. (Halliburton) | Maghrabi, Shadaab (Halliburton)
Safaniya is one of largest offshore oil fields located north of Dhahran in Saudi Arabia. It is 50 km by 15 km in size and began production in 1956. Lately, a few wells drilled in this field showed reservoir damage where the production dropped or the well had no flow. Workover operations were performed on six wells and two new wells were drilled. For all eight wells, 6?-in. laterals were drilled through the reservoirs with an engineered invert emulsion drilling fluid (RDF). The RDF design was controlled to ensure an acid-soluble, thin, external filter cake with no fines invasion. The vulnerability of the filter cake to be attacked by the acid was fundamental to this RDF design. A delayed filter cake breaker fluid was then designed for use on the 6?-in. laterals; this fluid consisted of an organic acid precursor (OAP) and a water wetting additive. The OAP released acid in a delayed manner, whereas the water wetting additive made the oil-based filter cake water wet, to make it vulnerable to acid attack. With this approach, the filter cake was removed uniformly in all subject laterals across the reservoir. The production data on the eight wells treated with the OAP show an improved oil production rate of more than 4,000 B/D for six of the eight wells, which exceeds the key performance indicator (KPI) set for the laterals. In previous years from 2005-10, the six workover wells showed, on average, very low oil production rates (OPR) comparatively. In addition, after the OAP treatment, these six wells show higher well flow head pressures than in 2005-10. The water cut percentage on these laterals was 0 or less than 1, compared to 2005-10, when the water cut percentage varied from 8% to 50% for these workover wells. This paper discusses the workover operation of the six wells and the drilling and delayed stimulation treatment on two new wells in the Safaniya field, including laboratory evaluation, field application and production data.
Heavy crude oils and diluted Bitumen ( DilBit ) continue to be a challenge to dehydrate and desalt for the Oil & Gas Industry. These challenges include reduced crude oil / formation water density difference, higher crude oil viscosity and often smaller water droplets due the production techniques used for heavy crude oil production.
The traditional remedy to the above challenges often leads to high operating temperatures, large dosages of demulsifier chemicals, equipment fouling, production upsets and use of very large treaters. This leads to both higher operating expenditure ( OPEX ) as well as higher capital expenditure ( CAPEX ).
Other challenges include higher crude oil conductivity and increased crude oil emulsion viscosity formed by higher water cuts. Typically crude oil dehydration vessels use heat, retention time and AC type electrostatic dehydration technology. The AC technology produces limited voltage gradients and is not efficient for treating conductive crude oils, leading to the use of very large vessels and power units. For AC technology, the use of lower voltage gradient may be preferred.
The use of combined AC / DC electrostatic technologies provides high bulk water removal efficicency in the weaker AC field combined with higher removal efficiency of small water droplets in the stronger DC field. Further improvements include amplitude modulated electrostatic fields, high frequency AC fields, improved electrode configurations as well as improved fluid distribution inside the electrostatic treaters.
More efficient dehydration and desalting processes provide potential for operating the treaters and desalters at lower operating temperatures and reduced dosage of demulsifier chemicals, in addition to the potential for using smaller treaters.
This paper describes potential lowered OPEX for crude oil dehydration and desalting processes, using advanced electrostatic dehydration technologies, efficient test methods for optimized use of production chemicals and selection of electrostatic technologies, including case studies.
Abou Sayed, Nada (Petroleum Institute) | Shrestha, Reena (The Petroleum Institute) | Sarma, Hemanta Kumar (The Petroleum Institute) | Al Kindy, Nabeela (The Petroleum Institute) | Haroun, Muhammad (University of Southern California) | Abdul Kareem, Basma Ali (The Petroleum Institute) | Ansari, Arsalan Arshad (The Petroleum Institute)
EOR technologies such as CO2 flooding and chemical floods have been on the forefront of oil and gas R&D for the past 4 decades. While most of them are demonstrating very promising results in both lab scale and field pilots, the thrive for exploring additional EOR technologies while achieving full field application has yet to be achieved. Among the emerging EOR technologies is the surfactant EOR along with the application of electrically enhanced oil recovery (EEOR) which is gaining increased popularity due to a number of reservoir-related advantages such as reduction in fluid viscosity, water-cut and increased reservoir permeability.
Experiments were conducted on 1.5?? carbonate reservoir cores extracted from Abu Dhabi producing oil fields, which were saturated with medium crude oil in a specially designed EK core flood setup. Electrokinetics (DC voltage of 2V/cm) was applied on these oil saturated cores along with waterflooding simultaneously until the ultimate recovery was reached. In the second stage, the recovery was further enhanced by injecting non-ionic surfactant (APG) along with sequential application of EK. This was compared with simultaneous application of EK-assisted surfactant flooding. A smart Surfactant-EOR process was done in this study that allowed shifting from sequential to simultaneous Surfactant-EOR alongside EEOR
The experimental results at ambient conditions show that the application of waterflooding on the carbonate cores yields recovery of approximately 46-72% and an additional 8-14% incremental recovery resulted upon application of EK, which could be promising for water swept reservoirs. However, there was an additional 6-11% recovery enhanced by the application of EK-assisted surfactant flooding. In addition, EK was shown to enhance the carbonate reservoir's permeability by approximately 11-29%. Furthermore, this process can be engineered to be a greener approach as the water requirement can be reduced upto 20% in the presence of electrokinetics which is also economically feasible.
Fan, Zifei (Petrochina Research Institute of Petroleum Exploration and Development) | Yang, Xuanyu (China University of Petroleum) | Xue, Xia (China National Oil and Gas Exploration and Development Corporation) | Xu, An Zhu (PetroChina E&P Co) | He, Ling (Petrochina Research Institute of Petroleum Exploration and Development) | Zhao, Lun (Petrochina Research Institute of Petroleum Exploration and Development) | Mu, Longxin (Petrochina Research Institute of Petroleum Exploration and Development)
The well patterns and pattern types of well placement issue in a productive formation is an important aspect of the effective field development. The problem solution is impossible on the intuitive level due to the reservoir inhomogeneity. At present the well pattern is accepted to be located basing on the famous criteria, specialist experience and hydrodynamical simulation on a reservoir model. The designer should analyze many field development variants with different well spacing during limited time interval. The adjustment of large-scale multiwell field-development projects is challenging because the number of adjustment variables and the size of the search space can become excessive. This difficulty can be circumvented by considering well patterns and then optimizing parameters associated with pattern type and geometry. In this paper, we introduce a new framework for accomplishing this type of adjustment for vertical two or three reservoirs.The development of vertical multiple reservoirs were usually by a separate well pattern for every reservoir, or through reservoir-by-reservoir from bottom to top by only one well pattern. A separate well pattern for every reservoir requires drilling many more wells and higher investment costs, while development through reservoir-by-reservoir from bottom to top by one well pattern made oil recovery rate and development efficiency very low and uneconomic. Consideration on fully developing every reservoir well efficiently, firstly, an inverted-nine well pattern was designed for every reservoir and the well space was L (L was defined as an optimal well space for respective reservoir) and the distance between adjacent well patterns was L. Secondly, all wells were drilled to the bottom of the lowest reservoir. Thirdly, when average water-cut of producers in every two well patterns was greater than 80%, the two well patterns interchanged reservoirs. Finally, when all reservoir interchange was completed, every reservoir was developed by the new equivalent infilled well pattern with well space of L. The adjustment strategy made the required number of drilling wells in the whole field can be reduced by 50% and achieved better development effect. This strategy was put into practice on North Buzachi oil field in Kazakhstan and average oil rate of single well was increased by 20%, oil recovery rate has an increment by 12 percent, the recovery factor was increased by 6.7%, economic profit is 1.8 times that of one separate well pattern for every reservoir, the effect was perfect. This work analyzed the performance of this new strategy of well pattern design and adjustment to effectively develop vertical multiple series of reservoirs and the methods to determine the reasonable time of two well patterns interchanging reservoirs through simulation study and current application effects.
Thermal stimulation of bitumen in oil-sands reservoirs is a critical requirement for the success of steam-based recovery processes such as steam-assisted gravity drainage (SAGD). If the bitumen is not heated, it remains at its original viscosity, often in the millions of centipoise and, thus, is not mobilized so that it cannot be moved to a production well. All oil-sands reservoirs are heterogeneous, both with respect to geology and fluid composition, and, thus, conformance of steam in the reservoir is not uniform. At present, real-time monitoring of the steam-conformance zone in the reservoir is not possible, and, thus, the spatial distribution of heat delivery to the reservoir is uncertain. In this research, a new method for detecting heterogeneity and monitoring steam chambers has been developed and tested by detailed thermal/acoustic reservoir simulation. Here, a thermal fluid-flow simulator was one-way coupled to a wave-propagation simulator (information passed is density alone) to evaluate the potential of identifying rock and fluid discontinuities during a SAGD operation with coded white-noise-reflection processes. Digital communication systems use coded white-noise processes to make advantageous use of unexpected reflections from environmental heterogeneities. The proposed theory and subsequent simulations reveal that it is possible to resolve the edge of the SAGD steam chamber and to image the heterogeneity within the reservoir as it evolves with white-noise-reflection methods. The properties of the signals described provide an opportunity for property detection at lower power levels and higher frequencies than traditional seismic methods. Furthermore, the signals are such that the noise from recovery processes and the native reservoir environment do not interfere with the detection methods, allowing for the monitoring method to be used concurrently with the recovery process.