Ampomah, W. (Petroleum Recovery Research Center) | Balch, R. S. (Petroleum Recovery Research Center) | Grigg, R. B. (Petroleum Recovery Research Center) | Will, R. (Schlumberger Carbon Services) | Dai, Z. (Los Alamos National Laboratory) | White, M. D. (Pacific Northwest National Laboratory)
The Pennsylvanian–age Morrow sandstone within the Farnsworth field unit of the Anadarko basin presents an opportunity for CO2 enhanced oil recovery (EOR) and sequestration (CCUS). At Farnsworth, Chaparral Energy's EOR project injects anthropogenic CO2 from nearby fertilizer and ethanol plants into the Morrow Formation. Field development initiated in 1955 and CO 2injection started December 2010. The Southwest Regional Partnership on Carbon Sequestration (SWP) is using this project to monitor CO2 injection and movement in the field to determine CO2 storage potential in CO2-EOR projects.
This paper presents a field scale compositional reservoir flow modeling study in the Farnsworth Unit. The performance history of the CO2 flood and production strategies have been investigated for optimizing oil and CO2 storage. A high resolution geocellular model constructed based on the field geophysical, geological and engineering data acquired from the unit. An initial history match of primary and secondary recovery was conducted to set a basis for CO2 flood study. The performance of the current CO 2miscible flood patterns were subsequently calibrated to the history data. Several prediction models were constructed including water alternating gas (WAG), and infill drilling using the current active and newly proposed flood patterns.
A consistent WAG showed a highly probable way of ensuring maximum oil production and storage of CO2 within the Morrow formation.
The production response to the CO2 flooding is very impressive with a high percentage of oil production attributed to CO2 injection. Oil production increasingly exceeded the original project performance anticipated. More importantly, a large volume of injected CO2 has been sequestered within the Morrow Formation.
The reservoir modeling study provides valuable insights for optimizing oil production and CO2 storage within the Farnsworth Unit. The results will serve as a benchmark for future CO2–EOR or CCUS projects in the Anadarko basin or geologically similar basins throughout the world.
Zhang, Yandong (Missouri University of Science and Technology) | Wei, Mingzhen (Missouri University of Science and Technology) | Bai, Baojun (Missouri University of Science and Technology) | Yang, Hongbin (China University of Petroleum) | Kang, Wanli (China University of Petroleum)
Enhanced oil recovery (EOR) processes are regarded as important methods to recover remaining oil after primary and secondary recovery. It is important to select the most appropriate EOR process among the possible techniques for a candidate reservoir. Therefore, EOR screening criteria have been constructed using available EOR data sets and serve as the first step to compare the suitability of each EOR method for a particular reservoir. Most screening criteria for polymer flooding are based on data sets from EOR surveys published biannually by the Oil & Gas Journal. These surveys missed significant polymer flooding parameters such as formation water salinity and hardness, polymer types and molecular weight, polymer concentration, reservoir heterogeneity, and so on. All of these topics are covered in this paper with data from relevant literature and records provided by oil companies in China.
Polymer flooding has been widely applied in China for over 20 years and a large number of pilot and field projects have been conducted. These projects include important information to quantify the development of polymer flooding as an EOR method. Nevertheless, most of them have been published in Chinese, and are not accessible to the global research community due to the language barrier. This paper represents an effort to collect all relevant information of polymer flooding from available Chinese publications and reports from all of the major oil companies in China. The primary objectives of this survey is to reveal EOR advances, to trace the development of the polymer flooding EOR methodology in China, and to benefit EOR worldwide.
This project collected information on 55 polymer flooding projects after reviewing nearly 200 publications in Chinese, including 31 pilot projects and 24 field projects from 1991 to 2014. A data set was constructed by collecting all relevant information for polymer flooding. Statistical analyses and graphical methods were used to analyze the whole data set. Box plots combined with violin plots were used to show the distribution and the range of each parameter. By defining and calculating lower and upper limits in box plots, special projects were identified and explained. Scatter plots, which show multiple parameters in one plot, were used to identify significant relationships among different parameters, especially for dependent parameters. This method overcomes some disadvantages of the range method, which is traditionally used for EOR screening. For example, using polymers with high concentration in low salinity reservoirs can lead to higher incremental oil recovery than in high salinity ones, and lower permeability usually correlates with the use of polymers with lower molecular weight. However, the traditional range method cannot show this relationship. Finally, comprehensive screening criteria for polymer flooding were updated based on information revealed in the field application projects.
This paper addresses two questions for polymer flooding. First, what polymer solution viscosity should be injected? A base-case reservoir-engineering method is present for making that decision, which focuses on waterflood mobility ratios and the permeability contrast in the reservoir. However, some current field applications use injected polymer viscosities that deviate substantially from this methodology. At one end of the range, Canadian projects inject only 30-cp polymer solutions to displace 1000-3000-cp oil. Logic given to support this choice include (1) the mobility ratio in an unfavorable displacement is not as bad as indicated by the endpoint mobility ratio, (2) economics limit use of higher polymer concentrations, (3) some improvement in mobility ratio is better than a straight waterflood, (4) a belief that the polymer will provide a substantial residual resistance factor (permeability reduction), and (5) injectivity limits the allowable viscosity of the injected fluid. At the other end of the range, a project in Daqing, China, injected 150-300-cp polymer solutions to displace 10-cp oil. The primary reason given for this choice was a belief that high molecular weight viscoelastic HPAM polymers can reduce the residual oil saturation below that expected for a waterflood or for less viscous polymer floods. This paper will examine the validity of each of these beliefs.
The second question is: when should polymer injection be stopped or reduced? For existing polymer floods, this question is particularly relevant in the current low oil-price environment. Should these projects be switched to water injection immediately? Should the polymer concentration be reduced or graded? Should the polymer concentration stay the same but reduce the injection rate? These questions are discussed.
Water-based polymers are often used to improve oil recovery by increasing displacement sweep efficiency. However, recent laboratory and field work has suggested these polymers, which are often viscoelastic, may also reduce residual oil saturation. The objective of this work is to investigate the effect of viscoelastic polymers on residual oil saturation in Bentheimer sandstones and identify conditions and mechanisms for the improved recovery. Bentheimer sandstones were saturated with a heavy oil (120cp) and then waterflooded to residual oil saturation using brine followed by an inelastic Newtonian fluid (diluted glycerin). These floods were followed by injection of a viscoelastic polymer, hydrolyzed polyacrylamide (HPAM).
Significant reduction in residual oil was observed for all core floods performed at constant pressure drop when the polymer had significant elasticity (determined by the dimensionless Deborah number,
Mishra, Ashok (Conoco Phillips) | Abbas, Sayeed (Conoco Phillips) | Braden, John (Conoco Phillips) | Hazen, Mike (Conoco Phillips) | Li, Gaoming (Conoco Phillips) | Peirce, John (Conoco Phillips) | Smith, David D. (Conoco Phillips) | Lantz, Michael (TIORCO, a Nalco Champion Company)
This paper is a field case review of the process and methodologies used to identify, characterize, design, and execute a solution for a waterflood conformance problem in the Kuparuk River Unit in late 2013. In addition, post treatment analysis in a complex WAG flood will be discussed. The Kuparuk River Field is a highly fractured and faulted, multi-layer sandstone reservoir located on the North Slope of Alaska. Large scale water injection in the field was initiated in 1981 and overall the field responded favorably to waterflood operations. In 1996, Kuparuk implemented a miscible WAG flood in many areas of the field. However, natural fault and fracture connectivity has resulted in some significant conformance issues between high angle wells in the periphery. Methodologies employed to identify and characterize one specific conformance issue will be outlined. Details of diagnostic efforts, and how they were used to identify, characterize and mitigate an injector/producer interaction through a void space conduit will be discussed. The solution selected to resolve this conformance issue involved pumping a large crosslinked hydrolyzed polyacrylamide (HPAM) gel system. The solution used a tapered concentration design with one of the highest molecular weight HPAM polymers available. Before execution of this solution, extensive history matching and modeling of the solution design and benefits were used to justify this effort. These modeling efforts and their projections will be reviewed. This solution was pumped into the offending injector in late 2013, and offset producers were carefully monitored for gel breakthrough. The polymer treatment design parameters, including rates and pressure limits were used to generate an effective solution. A discussion of this active design approach, a complete review of the well problem dynamics, treatment operations, products used, and potential complications associated with these products will be discussed. Post solution execution performance analysis was difficult due to the active nature of this MWAG flood. A variety of plotting and analysis techniques were used to identify and quantify the results. A discussion of these results will be provided. Finally, a summary of lessons learned, and a limited discussion of future plans will be presented.
Zhu, Youyi (State Key Laboratory of Enhanced Oil Recovery, Research Institute of Petroleum Exploration and Development, CNPC) | Fan, Jian (State Key Laboratory of Enhanced Oil Recovery, Research Institute of Petroleum Exploration and Development, CNPC) | Liu, Xiaoxia (State Key Laboratory of Enhanced Oil Recovery, Research Institute of Petroleum Exploration and Development, CNPC) | Li, Jianguo (State Key Laboratory of Enhanced Oil Recovery, Research Institute of Petroleum Exploration and Development, CNPC)
Chemical flooding technology is one of the effective enhanced oil recovery (EOR) methods for high water cut sandstone reservoirs with either medium and/or high permeability. Because of the small pore throat radius in the pore medium of low permeability reservoir, high molecular weight polymers cannot be injected in the low permeability reservoir. Therefore, many traditional chemical floodings (such as polymer flooding, alkali-surfactant-polymer (ASP) flooding and surfactant-polymer (SP) flooding) cannot be effectively applied in this case. Small-molecule viscoelastic surfactant (VES) has special rheological properties in porous medium. It showed both viscosified function and reduction of oil/water interfacial tension (IFT) performances under certain conditions, thereby providing the possibility of IOR/EOR potential application in low permeability reservoirs.
Most of reservoirs in Jilin Oilfield belong to low permeability reservoirs with permeability of around 50 mD in average. The recovery percent of reserves in Fuyu was only 23% by water flooding with water cut as high as 93%. A candidate EOR technique with chemical flooding has been proposed. Studies on VES flooding EOR methods targeting this reservoir condition were conducted. The rheological property, IFT property, viscosifying ability of VES and core flooding experiments of VES system were studied.
From VES screening experiment, a type of zwitterionic betaine surfactant with long carbon chain was selected. It showed viscosifying behavior, shear thinning property and low IFT performances at reservoir conditions. VES of EAB solutions showed a good viscosifying action at low surfactant concentration. Moreover, based on its shear thinning property under the wide shear rate conditions, VES exhibited a good injectivity performance. IFT between crude oil and formation water with EAB was 10-3-10-2 mN/m order of magnitudes. The results could be obtained at the concentration ranges of surfactants from 0.1wt% to 0.4wt%. Ultralow IFT (10-3 mN/m order of magnitudes) could be obtained in the presence of co-surfactants or alkalis (such as sodium carbonate). Core flooding experiments of VES flooding showed that the incremental oil recovery factors could reach up to 13%-17% over conventional water flooding at Fuyu reservoir conditions. Test results indicated that VES flooding might become a promise alternative EOR method for low permeability reservoir after water flooding.
In contrast to the complexity of ASP/SP combination system, VES flooding could avoid chromatographic effects in the reservoir based on their simple formula (single surfactant compound). This new chemical flooding technique might have a great potential for EOR application in the low permeability reservoirs.
This paper describes the analysis and positive results of injecting water, from constant to discontinuous rates in a reservoir under a high water cut stage. By following and improving waterflooding surveillance applications it was possible not only to describe the kind of reservoir, but also to keep the water cut up for a longer time. The goal of this study is to demonstrate the powerful benefits of applying and improving the surveillance plots that are available in the existing literature. The pore volumes injected plot, which was enhanced in this study by adding the injection rates per well in a secondary Y axis, was a powerful tool to identify the water cut behavior.
One of the two injector wells of the field was shut in for about 5 months and returned to its water injection conditions for 7 months. These events are presented in three phases. The first is related to the reservoir characterization achieved before the injector shut in. The second includes the well responses observed and monitored during the injector shut in. And, the third illustrates the promising reservoir results after the injector shut in. As well, an economic model is also developed.
As a result of the field events, analysis, and results described in this paper, the reservoir water cut was stable for a longer time in comparison with the whole life of the IOR project. In addition the increase Estimate Ultimate Recovery was 304,968 bbl for 8 years, the net present value of the field increased to 24%, and the average operating cost was reduced to 2.49 USD/bbl from 2015 to 2022.
The cyclic waterflooding existing literature supports reservoir characterization, analysis and results achieved in Tiguino Field. The initial application monitored in Ecuador will be helpful to be considered as a first approach for starting an IOR optimization in similar stratified reservoirs. The results obtained in Tiguino field are helpful not only as a real example but also as a statistical support for cyclic waterflooding. The Tiguino case experience would be extrapolated to other fields worldwide.
Sabiriyah Upper Burgan is a clastic reservoir in North Kuwait, under active development through water flooding and ongoing development drilling. The reservoir is one of the most heterogeneous reservoirs in NK, both geologically and with respect to pressure-production performance. There is wide variance in rock & fluid quality laterally and vertically, compounding the development challenges while water flooding.
The crestal portion of the dome-shaped reservoir exhibited a sharp drop in reservoir pressure. As a result of which, Sea Water injection was started at 3 vertical injectors. Surprisingly, the injectivity in 500-1000 md rock was found to be very poor. Well interventions were attempted to improve the injectivity, including a proppant frac. A series of Step rate tests were conducted to understand & evaluate the possibility of injecting above the parting pressure. The wellhead injection pressure requirement was estimated to be about 3700 psia to attain the desired level of injectivity. This was a turning point on the water flooding strategy for the reservoir, as a new project for water flooding was needed with the surface injection pressure capability.
During the preliminary water flood response, it was observed that there were compartments, even 250 ft. away from the injector. In addition, a major part of the mid-flank & lower-flank segments had questionable connectivity. Expansion of water flood was delayed in order to provide sufficient time for data acquisition, interpretation, and analysis, using the sub surface data of all wells penetrating the Upper Burgan. The strategy was to produce and further develop the reservoir with limited drilling of new wells in high pressure channels/segments and adopting Integrated Reservoir Management (IRM) approach. Now the expanded Injection facility is complete, and enhanced injection quantum have been initiated since March 2014. An active surveillance master plan & segment wise review of pressure-production data are under implementation to maximize the benefit of the water flood to this reservoir.
The reservoir response due to water flood has been realized to get 100% production increase with sustainable rates. The pressure sink locales are re-vitalized with indications of pressure increase. The Voidage Replacement Ratio has improved to 1:1 at identified segments (producer-injection combinations) as per channelized architecture. There is indeed a positive response despite a few premature water breakthrough instances in producers located very close to the injectors. The results have led to plan for water flow regulators in injectors so that zonal conformance control can be achieved to improve the areal & vertical sweep. The reservoir simulation model is being updated with all dynamic pressure-production as well as surveillance data so as to optimize the ultimate recovery.
The paper is focused to share the learning curve and the quick adoption of the implementation of actions adhering to the best practice reservoir management.
With the synergy of horizontal drilling and hydraulic fracturing techniques, commercial production of Unconventional Liquid Reservoirs (ULR) has been successfully demonstrated. Due to the low recovery factor of these reservoirs, it is inevitable that Enhanced Oil Recovery (EOR) will ensue. Experimental results have shown promising oil recovery potential using CO2. This study investigates oil production mechanisms from the matrix into the fracture by simulating two laboratory experiments as well as several field-scale studies, and evaluates the potential of using CO2 huff-n-puff process to enhance the oil recovery in ULR with nano-Darcy range matrix permeability in complex natural fracture networks.
This study fully explores mechanisms contributing to the oil recovery with numerical modeling of experimental work, and provides a systematic investigation of the effects of various parameters on oil recovery. The core scale modeling utilizes two methods of determining properties that are used to construct 3D heterogeneous models. The findings are then upscaled to the field scale where both simple and complex fractures in a single stage are modeled. The effects of reservoir properties and operational parameters on oil recovery are then investigated. In addition, this study is the first to present simulation results of CO2 huff-n-puff using complex fracture networks which are generated from microseismic-constraint stochastic models.
Diffusion is proven to be the dominant oil recovery mechanism at the laboratory scale. However, the field-scale reservoir simulation indicates diffusion is negligible compared to the well-known mechanisms accompanying multi-contact miscibility. This includes swelling, viscosity reduction, and gas expansion in the matrix. Overall, the CO2 huff-n-puff process was found to be beneficial in both models in terms of enhancing the ultimate oil recovery in ULR.
This paper presents the basic reservoir characteristics and the key improved oil recovery/enhanced oil recovery (IOR/EOR) methods for sandstone reservoir fields that have achieved recovery factors toward 70%. The study is based on a global analog knowledge base and associated analytical tools. The knowledge base contains both static (STOIIP, primary and ultimate recovery factors, reservoir/fluid properties, well spacing, drive mechanism, and IOR/EOR methods etc.) and dynamic data (oil rate, water-cut, and GOR, etc.) for more than 730 sandstone oil reservoirs. These reservoirs were subdivided into two groups: heavy and conventional oil reservoirs. This study focuses on the reservoirs with recovery factors great than 50% for heavy oil, and recovery factors from 60% to 79% for conventional oil with a view to understand the key factors for such a high recovery efficiency. These key factors include reservoir and fluid properties, wettability, development strategies and the IOR/EOR methods.
The high ultimate recovery factors for heavy oil reservoirs are attributed to excellent reservoir properties, horizontal well application, high efficiency of cyclic steam stimulating (CSS) and steam flood, and very tight well spacing (P50 value of 4 acres, as close as 0.25 acres) development strategy. The 51 high recovery conventional clastic reservoirs are characterized by favorable reservoir and fluid properties, water-wet or mixed-wet wettability, high net to gross ratio, and strong natural aquifer drive mechanism. Infill drilling and water flood led to an incremental recovery of 20% to 50%. EOR technologies, such as CO2 miscible and polymer flood, led to an incremental recovery of 8% to 15%. Homogeneous sandstone reservoirs with a good lateral correlation can reach 79% final recovery through water flood and adoption of close well spacing.
The lessons learned and best practices from the global analog reservoir knowledge base can be used to identify opportunities for reserve growth of mature fields. With favorable reservoir conditions, it is feasible to move final recovery factor toward 70% through integrating good reservoir management practices with the appropriate IOR/EOR technology.