Haider, Bader Y.A. (Kuwait Oil Company) | Rachapudi, Rama Rao Venkata Subba (Kuwait Oil Company) | Al-Yahya, Mohammad (Kuwait Oil Company) | Al-Mutairi, Talal (Kuwait Oil Company) | Al Deyain, Khaled Waleed (Kuwait Oil Company)
Production from Artificially lifted (ESP) well depends on the performance of ESP and reservoir inflow. Realtime monitoring of ESP performance and reservoir productivity is essential for production optimization and this in turn will help in improving the ESP run life. Realtime Workflow was developed to track the ESP performance and well productivity using Realtime ESP sensor data. This workflow was automated by using real time data server and results were made available through Desk top application.
Realtime ESP performance information was used in regular well reviews to identify the problems with ESP performance, to investigate the opportunity for increasing the production. Further ESP real time data combined with well model analysis was used in addressing well problems.
This paper describes about the workflow design, automation and real field case implementation of optimization decisions. Ultimately, this workflow helped in extending the ESP run life and created a well performance monitoring system that eliminated the manual maintenance of the data .In Future, this workflow will be part of full field Digital oil field implementation.
The high-profile blowout at Macondo well in the US Gulf of Mexico, brought the challenges and the risks of drilling into high-pressure, high-temperature (HPHT) fields increasingly into focus. Technology, HSE, new standards, such as new API procedures, and educating the crew seem to be vital in developing HPHT resources. High-pressure high-temperature fields broadly exist in Gulf of Mexico, North Sea, South East Asia, Africa, China and Middle East. Almost a quarter of HPHT operations worldwide is expected to happen in American continent and the majority of that solely in North America. Oil major companies have identified key challenges in HPHT development and production, and service providers have offered insights regarding current or planned technologies to meet these challenges. Drilling into some shale plays such as Haynesville or deep formations and producing oil and gas at HPHT condition, have been crucially challenging. Therefore, companies are compelled to meet or exceed a vast array of environmental, health and safety standards.
This paper, as a simplified summary of the current status of HPHT global market, clarifies the existing technological gaps in the field of HPHT drilling, cementing and completion. It also contains the necessary knowledge that every engineer or geoscientist might need to know about high pressure high temperature wells. This study, not only reviews the reports from the Bureau of Ocean Energy Management, Regulation and Enforcement (BOEMRE) and important case studies of HPHT operations around the globe but also compiles the technical solutions to better maneuver in the HPHT market. Finally, the HPHT related priorities of National Energy Technology Laboratories (NETL), operated by the US Department of Energy (DOE), and DeepStar, as a strong mix of large and mid-size operators are investigated.
This paper describes the selection, design, successful application and performance monitoring of Electrical Submersible pumps in the giant Mangala oil field and Thumbli water field situated in the Barmer basin in Rajasthan, India. Mangala oil field contains approximately 1.3 billion barrels of STOIIP in high-quality fluvial reservoirs. The field was brought on production in August 2009 and is currently producing at the plateau production rate of 150,000 bopd of which approximately 40% of the oil production is from the ESP oil wells.
To support the water requirement of Mangala and other satellite oil fields, Thumbli source water field was developed with 5 water production wells with up to 4 wells operating at a time. Each of these water wells is installed with 60,000 bwpd capacity pumps and the field is currently producing up to 225,000 bwpd to meet the water requirements of Mangala and other satellite fields.
The Mangala oil field is a multilayer, multi-Darcy reservoir, has waxy viscous crude with in-situ oil viscosity up to 22 cp and wax content in the range of 18 to 26%. The field was developed using hot water flood for pressure maintenance. Significant production challenges included unfavorable mobility ratio with early water cut and hence the early requirement of artificial lift to maintain the plateau production rate. The field has 12 horizontal producers and 100 deviated producers. ESP was selected as the artificial lift mode for the high rate horizontal producers while hot water jet pumping was selected as the artificial lift mode for low rate deviated oil wells. Each horizontal well is capable of producing up to 15,000 blpd and high rate ESPs were designed and installed to deliver the production requirement. Currently 8 of the 11 horizontal producers are on ESP lift and the remaining three wells are planned for ESP installation in the near future. Apart from two early ESP failures during installation, ESPs have had a good run life; the paper also describes lessons learnt from the infant mortalities.
The Thumbli water field, located ~20 km southeast of Mangala field has been developed to meet the water requirement of Mangala and other satellite fields. Thumbli water aquifer is a shallow water field which contains water of ~ 5000 ppm salinity with dissolved CO2, oxygen, chlorides and SRB. 5 high capacity water wells were drilled in Thumbli field to meet the huge water demand from Mangala for water injection in Mangala and satellite field injector wells, hot water circulation in oil production wells and associated water requirement for boilers etc. 1000 HP water well ESPs were designed to produce up to 60,000 bwpd from each well with installed water production capacity of up to 300,000 bwpd from Thumbli field.
The Ichthys LNG Project
INPEX has begun construction of one of the world's largest oil and gas projects following the Final Investment Decision (FID) on the US $34 Billion Ichthys LNG Project in Australia on 13 January 2012. The Ichthys LNG Project is a joint venture between INPEX (Operator) and Total with Tokyo Gas, Osaka Gas, Chubu Electric and Toho Gas.
The Ichthys Field is situated in the Timor Sea approximately 200 kilometers off the Western Australian coast and over 800 kilometers from Darwin. Three exploratory wells drilled in 2000 and 2001 resulted in the discovery of an extremely promising gas and condensate field with resource estimates from two reservoirs totaling approximately 12TCF of gas and 500 million barrels of condensate. Conceptual studies, FEED and ITT followed and development leading to sanctioning of the Ichthys LNG Project by INPEX and Total.
Gas from the Ichthys Gas-Condensate Field in the Browse Basin will undergo preliminary processing offshore to remove water and extract condensate. The gas will then be exported to onshore processing facilities in Darwin via an 889 kilometer subsea Gas Export Pipeline (GEP). Most condensate will be sent to a Floating Production Storage and Offloading (FPSO) vessel for stabilization and storage prior to being shipped to global markets. The Ichthys LNG Project is expected to produce 8.4 million tons of LNG and 1.6 million tons of LPG per annum, along with approximately 100,000 barrels of condensate per day at peak.
Production from 20 subsea wells in the first phase - 50 will be drilled in total - will be sent to the Central Processing Facility via 8?? rigid lines connected to flexible risers. The flexibles will be supported by a 110 meter high jacket type riser support structure. You see, no aspect of the Ichthys LNG Project is small.
Effluents will be separated on the Central Processing Facility (CPF), a semi-submersible floater. Gas will be dried and compressed prior to being sent ashore via a GEP. Compression will be from four compressors, designed for 590.7 MMSCFD. Following initial treatment, most liquids will be transferred from the CPF to the nearby FPSO for processing and storage. The 330 meter-long FPSO will be a weather-vaning ship-shaped vessel that is permanently moored on a non-disconnectable turret. It has been designed with a storage capacity of nearly 1.2 million barrels. Loading of two offtake tankers in tandem will be possible from the FPSO.
The oil & gas industry is constantly adapting to change, be it related to price, technology or market demand. High prices of crude oil and advances in technology have allowed producers to access resources previously out of reach, and extract maximum value from these resources. With this, however, operational risk is significantly augmented - both upstream and downstream. In order to cope with this increased risk, it is vital that oil & gas companies have a process safety management (PSM) system that fully integrates management of change methodologies.
DuPont has developed a PSM system that fully integrates change management across multiple facilities, among personnel and in light of technological advancement. While these must be considered singularly, it is also important for companies to build a holistic system that accounts for the interdependent nature of operational systems, and thus address process safety from every possible angle - training and skill development to hazard analysis and maintenance. However, as only a limited number of procedures [PW1] can be universally applied to cope with changing process conditions, this paper will also detail the means through which companies can develop customized solutions for specific conditions and contexts.
By developing a model that can effectively manage change, it is possible for oil & gas companies to not only avoid catastrophic incidents, but also increase the overall safety of an operation, while concurrently maximizing efficiency, cost-effectiveness and quality.
The extraction and processing of oil and gas is a highly technical mechanical operation that involves volatile and corrosive substances in often extreme conditions. As such, it is vital for companies within the oil & gas sector to develop a holistic PSM system that can successfully manage process safety, while remaining agile enough to respond to specific issues, and any changes thereof.
Carbonate reservoirs are commonly heterogeneous and their reservoir quality results from complex interactions between depositional facies and diagenetic processes. The Diagenetic Diagram is a powerful tool that helps in the characterization of the diagenetic processes that have affected the reservoir. From this knowledge, it is possible to significantly improve the understanding of the reservoir's pore system and permeability distributions, which are key factors for development optimization and production sustainability.
A multi-scale and multi-method study (petrography, blue-dye impregnation, selective staining and porosity determination) of Middle Jurassic carbonates from the Lusitanian Basin (Portugal) has been undertaken, to find the best systematic approach to these reservoirs. It has involved thorough diagenetic characterization of each lithotype (lithofacies, texture, porosity, qualitative permeability assessment and diagenetic evolution). The study area was selected based on its excellent and varied exposures of carbonate facies and availability of core.
Methodological and terminological challenges were faced during the study, especially dealing with data coming from several scales (macro, meso, and micro). In order to overcome these challenges, a diagenetic diagram was developed and applied to the selected rocks. It is a tool that allows the integration of data coming from outcrops, hand samples, cores, cuttings, thin sections, and laboratory experiments.
This is carried out in a dynamic, guided, systematic, and rigorous way, enabling the evaluation of the relationship between facies, diagenetic evolution and pore systems. The latter are characterized regarding size, geometry, distribution, and connectivity. This enables the identification and characterization of permeability heterogeneities in the rocks. It was concluded that the main porosity class (i.e. secondary) was created by diagenetic processes.
The proposed method has strong application potential for: detailed characterization and understanding of porosity and permeability in carbonate reservoirs, from a diagenetic evolution and fluid flow perspective (e.g. SCAL and pore system description); definition of diagenetic trends for modeling petrophysical properties and rock types. In this regard, the method is being applied to a Valanginian carbonate reservoir in Kazakhstan, and some preliminary results are presented in this paper. Refining this technique may be helpful for similar carbonate studies, enhancing the results of typical diagenetic studies by improving the characterization of reservoir properties at various scales, thus contributing to a more sustainable exploitation of hydrocarbon reservoirs.
The high decline rate observed in over pressured shale has attracted the attention of the industry, and better well management procedures for long term productivity improvement are still evolving. Operators are recognizing some benefit in controlled rate (controlled drawdown) production as one way of improving well performance for the wells in over pressured stress sensitive formations.
During uncontrolled rate production because of high drawdown, the permeability in stress sensitive shales decays faster because of increased stress. Often high initial gas rate is accompanied by high decline rate as the permeability reduction takes effect. In addition, proppant could also be produced back, crushed or embedded in the formation. However, controlled rate production minimizes the rate decline, albeit at reduced initial gas rate. Modelers resort to using different stress permeability decay coefficients for these two production strategies. Higher values are assigned to uncontrolled rate production to produce lower EUR. This approach, although convenient, requires different permeability versus stress tables depending on the production strategy.
Porosity and pore volume reduction in shales could be as high as 20 percent due to changes in net stress. The pore volume reduction provides in situ energy for gas recovery. The increased rate of permeability decay due to changing in situ stresses reduces the effectiveness of pressure support from pore volume reduction as fractures close under stress.. Controlled rate production strategy slows down permeability decay rate and this enables better use of pore volume energy. The pore volume consideration could provide additional gain to EUR for controlled rate.
Our analytical simulation model couples geomechanics permeability and porosity stress coefficients and evaluates well performance under moderate and low net stress sensitivity. Haynesville and Marcellus shales were evaluated. The importance of pore volume stress effect from the stand point of well performance evaluation and reservoir characterization is assessed.
The amount of tight formations petrophysical work conducted at present in horizontal wells and the examples available in the literature are limited to only those wells that have complete data sets. This is very important. But the reality is that in the vast majority of horizontal wells the data required for detailed analyses are quite scarce.
To try to alleviate this problem, a new method is presented for complete petrophysical evaluation based on information that can be extracted from drill cuttings in the absence of well logs. The cuttings data include porosity and permeability. The gamma ray (GR) and any other logs, if available, can help support the interpretation. However, the methodology is built strictly on data extracted from cuttings and can be used for horizontal, slanted and vertical wells. The method is illustrated with the use of a tight gas formation in the Deep Basin of the Western Canada Sedimentary Basin (WCSB). However, it also has direct application in the case of liquids.
The method is shown to be a powerful petrophysical tool as it allows quantitative evaluation of water saturation, pore throat aperture, capillary pressure, flow units, porosity (or cementation) exponent m, true formation resistivity, distance to a water table (if present), and to distinguish the contributions from viscous and diffusion-like flow in tight gas formations. The method further allows the construction of Pickett plots without previous availability of well logs. The method assumes the existence of intervals at irreducible water saturation, which is the case of many tight formations currently under exploitation.
It is concluded that drill cuttings are a powerful direct source of information that allows complete and practical evaluation of tight reservoirs where well logs are scarce. The uniqueness and practicality of this quantitative procedure is that it starts from only laboratory analysis of drill cuttings, something that has not been done in the past.
This paper presents a methodology for connecting geology, hydraulic fracturing, economics, environment and the global natural gas endowment in conventional, tight, shale and coalbed methane (CBM) reservoirs. The volumetric estimates are generated by a variable shape distribution model (VSD). The VSD has been shown in the past to be useful for the evaluation of conventional and tight gas reservoirs. However, this is the first paper in which the method is used to also include shale gas and CBM formations.. Results indicate a total gas endowment of 70000 tcf, split between 15000 tcf in conventional reservoirs, 15000 tcf in tight gas, 30000 tcf in shale gas and 10000 tcf in CBM reservoirs. Thus, natural gas formations have potential to provide a significant contribution to global energy demand estimated at approximately 790 quads by 2035.
A common thread between unconventional formations is that nearly all of them must be hydraulically fractured to attain commercial production. A significant volume of data indicates that the probabilities of hydraulic fracturing (fracking) fluids and/or methane contaminating ground water through the hydraulically-created fractures are very low. Since fracking has also raised questions about the economic viability of producing unconventional gas in some parts of the world, supply cost curves are estimated in this paper for the global gas portfolio. The curves show that, in some cases, the costs of producing gas from unconventional reservoirs are comparable to those of conventional gas.
The conclusion is that there is enough natural gas to supply the energy market for nearly 400 years at current rates of consumption and 110 years with a growth rate in production of 2% per year. With appropriate regulation, this may be done safely, commercially, and in a manner that is more benign to the environment as compared with other fossil fuels.
Over the last several years, horizontal drilling and multi-stage hydraulic fracturing have become the norm across the industry and proved crucial for economic production of natural gas from unconventional shale gas and ultra tight sandstone reservoirs, also referred to as nano-Darcy reservoirs.
Following the success of the Barnett shale, horizontal drilling and multi-stage hydraulic fracturing has spread across North America with new emerging shale gas plays such as the Eagle Ford, Woodford, Haynesville, Marcellus, Utica, Horn River
changing the industry's landscaping. In the current economic environment of high drilling and completion costs, coupled with lower commodity prices, the economic success of shale gas developments has become reservoir specific.
Evaluation of well's initial performance in a particular field and especially the ability to accurately predict the long term production behavior and EUR is critical to the efficient deployment of large capital investments. Field analogies making use
of arbitrary "type curves?? can have a significant negative impact on the project's bottom line.
With the growing number of multi-stage horizontal wells producing from shale gas reservoirs, many "unconventional?? production analysis techniques have been developed based on new concepts such as stimulated reservoir volume (SRV),
fracture contact area (FCA), or sophisticated mathematical relationships (power law decline curves, linear flow type curves, to name a few). These sophisticated engineering processes are well documented in the literature and have been presented at
numerous industry work shops and conferences. However, for the majority of these techniques there is one common reoccurring theme: performance evaluation of shale gas production cannot be analyzed using conventional methods (e.g.
This paper will demonstrate how the conventional approach of reservoir characterization, well performance evaluation and forecasting, can be implemented for all unconventional gas reservoirs, using traditional well testing and production data
analysis techniques. We will present one simple analytical model based on the solution of the pseudo steady state equation and will introduce the concept of a shale gas normalized production plot. In our view, the shale gas normalized production
plot is one type curve generally applicable to any shale gas reservoir.
Finally, pre-frac in-situ testing techniques will be reviewed and special consideration will be given to the perforation inflow diagnostic (PID) testing. We will emphasize the importance of specific reservoir parameters (pore pressure and in-situ shale
matrix permeability) and show their impact on drilling and completion strategy and design. Field case examples including well test results and production data from wells completed in several shale gas reservoirs are presented.