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Haider, Bader Y.A. (Kuwait Oil Company) | Rachapudi, Rama Rao Venkata Subba (Kuwait Oil Company) | Al-Yahya, Mohammad (Kuwait Oil Company) | Al-Mutairi, Talal (Kuwait Oil Company) | Al Deyain, Khaled Waleed (Kuwait Oil Company)
Production from Artificially lifted (ESP) well depends on the performance of ESP and reservoir inflow. Realtime monitoring of ESP performance and reservoir productivity is essential for production optimization and this in turn will help in improving the ESP run life. Realtime Workflow was developed to track the ESP performance and well productivity using Realtime ESP sensor data. This workflow was automated by using real time data server and results were made available through Desk top application.
Realtime ESP performance information was used in regular well reviews to identify the problems with ESP performance, to investigate the opportunity for increasing the production. Further ESP real time data combined with well model analysis was used in addressing well problems.
This paper describes about the workflow design, automation and real field case implementation of optimization decisions. Ultimately, this workflow helped in extending the ESP run life and created a well performance monitoring system that eliminated the manual maintenance of the data .In Future, this workflow will be part of full field Digital oil field implementation.
The high-profile blowout at Macondo well in the US Gulf of Mexico, brought the challenges and the risks of drilling into high-pressure, high-temperature (HPHT) fields increasingly into focus. Technology, HSE, new standards, such as new API procedures, and educating the crew seem to be vital in developing HPHT resources. High-pressure high-temperature fields broadly exist in Gulf of Mexico, North Sea, South East Asia, Africa, China and Middle East. Almost a quarter of HPHT operations worldwide is expected to happen in American continent and the majority of that solely in North America. Oil major companies have identified key challenges in HPHT development and production, and service providers have offered insights regarding current or planned technologies to meet these challenges. Drilling into some shale plays such as Haynesville or deep formations and producing oil and gas at HPHT condition, have been crucially challenging. Therefore, companies are compelled to meet or exceed a vast array of environmental, health and safety standards.
This paper, as a simplified summary of the current status of HPHT global market, clarifies the existing technological gaps in the field of HPHT drilling, cementing and completion. It also contains the necessary knowledge that every engineer or geoscientist might need to know about high pressure high temperature wells. This study, not only reviews the reports from the Bureau of Ocean Energy Management, Regulation and Enforcement (BOEMRE) and important case studies of HPHT operations around the globe but also compiles the technical solutions to better maneuver in the HPHT market. Finally, the HPHT related priorities of National Energy Technology Laboratories (NETL), operated by the US Department of Energy (DOE), and DeepStar, as a strong mix of large and mid-size operators are investigated.
The Mackenzie Delta in Canada's Northwest Territories hosts manypermafrost-related gas hydrate accumulations that were indirectly discovered orinferred from conventional hydrocarbon exploration programs. In particular, gashydrate intervals characterized with high saturation show high resistivity andhigh P- and S-wave velocity on well-log data, and are typically found insand-rich horizons. As demonstrated at the Mallik site, the velocity contrastbetween highly saturated gas hydrate-bearing sediments and unconsolidatedwater-bearing sediments is significant and allows their detection with seismicdata. Here, we use 2D and 3D seismic reflection data acquired by industry onRichards Island to map and characterize gas hydrate accumulations beneath athick permafrost area of the Mackenzie Delta. Specifically, we show new seismicevidences of gas hydrate accumulations near YaYa, Ivik and Umiak. The presenceof gas hydrate was previously inferred from well-log data in several boreholeslocated in those areas. All seismic data were re-processed following anAVO-friendly flow that preserved relative amplitude relationships. On suchdata, the strong acoustic impedance of gas hydrate produces strong amplitudeseismic reflections. The seismic signature of gas hydrates is confirmed byseismic-to-well correlation in areas where boreholes are available. Resultsindicate that gas hydrate accumulations occur in structurally-controlled playstypical of conventional oil and gas traps found in this area, and furtherdemonstrate that gas hydrates are part of the regional petroleum system.
This paper describes the selection, design, successful application and performance monitoring of Electrical Submersible pumps in the giant Mangala oil field and Thumbli water field situated in the Barmer basin in Rajasthan, India. Mangala oil field contains approximately 1.3 billion barrels of STOIIP in high-quality fluvial reservoirs. The field was brought on production in August 2009 and is currently producing at the plateau production rate of 150,000 bopd of which approximately 40% of the oil production is from the ESP oil wells.
To support the water requirement of Mangala and other satellite oil fields, Thumbli source water field was developed with 5 water production wells with up to 4 wells operating at a time. Each of these water wells is installed with 60,000 bwpd capacity pumps and the field is currently producing up to 225,000 bwpd to meet the water requirements of Mangala and other satellite fields.
The Mangala oil field is a multilayer, multi-Darcy reservoir, has waxy viscous crude with in-situ oil viscosity up to 22 cp and wax content in the range of 18 to 26%. The field was developed using hot water flood for pressure maintenance. Significant production challenges included unfavorable mobility ratio with early water cut and hence the early requirement of artificial lift to maintain the plateau production rate. The field has 12 horizontal producers and 100 deviated producers. ESP was selected as the artificial lift mode for the high rate horizontal producers while hot water jet pumping was selected as the artificial lift mode for low rate deviated oil wells. Each horizontal well is capable of producing up to 15,000 blpd and high rate ESPs were designed and installed to deliver the production requirement. Currently 8 of the 11 horizontal producers are on ESP lift and the remaining three wells are planned for ESP installation in the near future. Apart from two early ESP failures during installation, ESPs have had a good run life; the paper also describes lessons learnt from the infant mortalities.
The Thumbli water field, located ~20 km southeast of Mangala field has been developed to meet the water requirement of Mangala and other satellite fields. Thumbli water aquifer is a shallow water field which contains water of ~ 5000 ppm salinity with dissolved CO2, oxygen, chlorides and SRB. 5 high capacity water wells were drilled in Thumbli field to meet the huge water demand from Mangala for water injection in Mangala and satellite field injector wells, hot water circulation in oil production wells and associated water requirement for boilers etc. 1000 HP water well ESPs were designed to produce up to 60,000 bwpd from each well with installed water production capacity of up to 300,000 bwpd from Thumbli field.
A detailed study and extensive evaluation was done by Talisman Energy to select the best artificial lift solution for the Situche Field in Block 64, Peru. Gas lift, ESP and Hydraulic Lift were studied. However, a New Technology, ESTSP (Electric Submersible Twin Screw Pumps- Multiphase) was selected for these sour, deep and hot wells.
This paper is part of the Define Stage document of Talisman Energy's Project Delivery System (PDS) for Artificial Lift Completions at Block 64 in Peru. Although the project in Peru is being shut down it is recommended that ESTSP be used in other complicated onshore or offshore wells.
The deep, hot oil wells, in Block 64, located in the Amazon rainforest of Peru, are a difficult environment for artificial lift. See the map on Figure 1. The Situche Central oil field would be the initial field development in Block 64.
The main goal for Artificial Lift in Block 64 is to provide a high rate lift system that is efficient, the least complicated and robust enough to survive severe downhole conditions at the Situche field. Run life, from initial pump installation, would be a minimum 2 ½ years, with no early time failures. Such a lift system would be safer (less rig time for pump repairs and less equipment handling and transport) and have the least impact on the environment.
A review of available information suggests that an ESTSP (electric submersible twin screw pump) with a PMM (permanent magnet motor) on a retrievable packer (new wells) would meet the above goals. Before deployment, this pumpset and ancillary equipment, would undergo a 3 month endurance test in a hot loop designed to simulate downhole conditions at the Situche Central Field.
This document shows the development process, information and analysis that would lead to the design, build, bench testing and deployment of a robust downhole electric pump system. These operations would occur during the execute stage of the Situche Field development. Also included is a description of the associated completion equipment required for the HPHT pump application such as power cable penetrators, a high temperature retrievable packer and high temperature gauges required for pump control.
Carbonate reservoirs are commonly heterogeneous and their reservoir quality results from complex interactions between depositional facies and diagenetic processes. The Diagenetic Diagram is a powerful tool that helps in the characterization of the diagenetic processes that have affected the reservoir. From this knowledge, it is possible to significantly improve the understanding of the reservoir's pore system and permeability distributions, which are key factors for development optimization and production sustainability.
A multi-scale and multi-method study (petrography, blue-dye impregnation, selective staining and porosity determination) of Middle Jurassic carbonates from the Lusitanian Basin (Portugal) has been undertaken, to find the best systematic approach to these reservoirs. It has involved thorough diagenetic characterization of each lithotype (lithofacies, texture, porosity, qualitative permeability assessment and diagenetic evolution). The study area was selected based on its excellent and varied exposures of carbonate facies and availability of core.
Methodological and terminological challenges were faced during the study, especially dealing with data coming from several scales (macro, meso, and micro). In order to overcome these challenges, a diagenetic diagram was developed and applied to the selected rocks. It is a tool that allows the integration of data coming from outcrops, hand samples, cores, cuttings, thin sections, and laboratory experiments.
This is carried out in a dynamic, guided, systematic, and rigorous way, enabling the evaluation of the relationship between facies, diagenetic evolution and pore systems. The latter are characterized regarding size, geometry, distribution, and connectivity. This enables the identification and characterization of permeability heterogeneities in the rocks. It was concluded that the main porosity class (i.e. secondary) was created by diagenetic processes.
The proposed method has strong application potential for: detailed characterization and understanding of porosity and permeability in carbonate reservoirs, from a diagenetic evolution and fluid flow perspective (e.g. SCAL and pore system description); definition of diagenetic trends for modeling petrophysical properties and rock types. In this regard, the method is being applied to a Valanginian carbonate reservoir in Kazakhstan, and some preliminary results are presented in this paper. Refining this technique may be helpful for similar carbonate studies, enhancing the results of typical diagenetic studies by improving the characterization of reservoir properties at various scales, thus contributing to a more sustainable exploitation of hydrocarbon reservoirs.
The Ichthys LNG Project
INPEX has begun construction of one of the world's largest oil and gas projects following the Final Investment Decision (FID) on the US $34 Billion Ichthys LNG Project in Australia on 13 January 2012. The Ichthys LNG Project is a joint venture between INPEX (Operator) and Total with Tokyo Gas, Osaka Gas, Chubu Electric and Toho Gas.
The Ichthys Field is situated in the Timor Sea approximately 200 kilometers off the Western Australian coast and over 800 kilometers from Darwin. Three exploratory wells drilled in 2000 and 2001 resulted in the discovery of an extremely promising gas and condensate field with resource estimates from two reservoirs totaling approximately 12TCF of gas and 500 million barrels of condensate. Conceptual studies, FEED and ITT followed and development leading to sanctioning of the Ichthys LNG Project by INPEX and Total.
Gas from the Ichthys Gas-Condensate Field in the Browse Basin will undergo preliminary processing offshore to remove water and extract condensate. The gas will then be exported to onshore processing facilities in Darwin via an 889 kilometer subsea Gas Export Pipeline (GEP). Most condensate will be sent to a Floating Production Storage and Offloading (FPSO) vessel for stabilization and storage prior to being shipped to global markets. The Ichthys LNG Project is expected to produce 8.4 million tons of LNG and 1.6 million tons of LPG per annum, along with approximately 100,000 barrels of condensate per day at peak.
Production from 20 subsea wells in the first phase - 50 will be drilled in total - will be sent to the Central Processing Facility via 8?? rigid lines connected to flexible risers. The flexibles will be supported by a 110 meter high jacket type riser support structure. You see, no aspect of the Ichthys LNG Project is small.
Effluents will be separated on the Central Processing Facility (CPF), a semi-submersible floater. Gas will be dried and compressed prior to being sent ashore via a GEP. Compression will be from four compressors, designed for 590.7 MMSCFD. Following initial treatment, most liquids will be transferred from the CPF to the nearby FPSO for processing and storage. The 330 meter-long FPSO will be a weather-vaning ship-shaped vessel that is permanently moored on a non-disconnectable turret. It has been designed with a storage capacity of nearly 1.2 million barrels. Loading of two offtake tankers in tandem will be possible from the FPSO.