Haider, Bader Y.A. (Kuwait Oil Company) | Rachapudi, Rama Rao Venkata Subba (Kuwait Oil Company) | Al-Yahya, Mohammad (Kuwait Oil Company) | Al-Mutairi, Talal (Kuwait Oil Company) | Al Deyain, Khaled Waleed (Kuwait Oil Company)
Production from Artificially lifted (ESP) well depends on the performance of ESP and reservoir inflow. Realtime monitoring of ESP performance and reservoir productivity is essential for production optimization and this in turn will help in improving the ESP run life. Realtime Workflow was developed to track the ESP performance and well productivity using Realtime ESP sensor data. This workflow was automated by using real time data server and results were made available through Desk top application.
Realtime ESP performance information was used in regular well reviews to identify the problems with ESP performance, to investigate the opportunity for increasing the production. Further ESP real time data combined with well model analysis was used in addressing well problems.
This paper describes about the workflow design, automation and real field case implementation of optimization decisions. Ultimately, this workflow helped in extending the ESP run life and created a well performance monitoring system that eliminated the manual maintenance of the data .In Future, this workflow will be part of full field Digital oil field implementation.
This paper describes the selection, design, successful application and performance monitoring of Electrical Submersible pumps in the giant Mangala oil field and Thumbli water field situated in the Barmer basin in Rajasthan, India. Mangala oil field contains approximately 1.3 billion barrels of STOIIP in high-quality fluvial reservoirs. The field was brought on production in August 2009 and is currently producing at the plateau production rate of 150,000 bopd of which approximately 40% of the oil production is from the ESP oil wells.
To support the water requirement of Mangala and other satellite oil fields, Thumbli source water field was developed with 5 water production wells with up to 4 wells operating at a time. Each of these water wells is installed with 60,000 bwpd capacity pumps and the field is currently producing up to 225,000 bwpd to meet the water requirements of Mangala and other satellite fields.
The Mangala oil field is a multilayer, multi-Darcy reservoir, has waxy viscous crude with in-situ oil viscosity up to 22 cp and wax content in the range of 18 to 26%. The field was developed using hot water flood for pressure maintenance. Significant production challenges included unfavorable mobility ratio with early water cut and hence the early requirement of artificial lift to maintain the plateau production rate. The field has 12 horizontal producers and 100 deviated producers. ESP was selected as the artificial lift mode for the high rate horizontal producers while hot water jet pumping was selected as the artificial lift mode for low rate deviated oil wells. Each horizontal well is capable of producing up to 15,000 blpd and high rate ESPs were designed and installed to deliver the production requirement. Currently 8 of the 11 horizontal producers are on ESP lift and the remaining three wells are planned for ESP installation in the near future. Apart from two early ESP failures during installation, ESPs have had a good run life; the paper also describes lessons learnt from the infant mortalities.
The Thumbli water field, located ~20 km southeast of Mangala field has been developed to meet the water requirement of Mangala and other satellite fields. Thumbli water aquifer is a shallow water field which contains water of ~ 5000 ppm salinity with dissolved CO2, oxygen, chlorides and SRB. 5 high capacity water wells were drilled in Thumbli field to meet the huge water demand from Mangala for water injection in Mangala and satellite field injector wells, hot water circulation in oil production wells and associated water requirement for boilers etc. 1000 HP water well ESPs were designed to produce up to 60,000 bwpd from each well with installed water production capacity of up to 300,000 bwpd from Thumbli field.
The Ichthys LNG Project
INPEX has begun construction of one of the world's largest oil and gas projects following the Final Investment Decision (FID) on the US $34 Billion Ichthys LNG Project in Australia on 13 January 2012. The Ichthys LNG Project is a joint venture between INPEX (Operator) and Total with Tokyo Gas, Osaka Gas, Chubu Electric and Toho Gas.
The Ichthys Field is situated in the Timor Sea approximately 200 kilometers off the Western Australian coast and over 800 kilometers from Darwin. Three exploratory wells drilled in 2000 and 2001 resulted in the discovery of an extremely promising gas and condensate field with resource estimates from two reservoirs totaling approximately 12TCF of gas and 500 million barrels of condensate. Conceptual studies, FEED and ITT followed and development leading to sanctioning of the Ichthys LNG Project by INPEX and Total.
Gas from the Ichthys Gas-Condensate Field in the Browse Basin will undergo preliminary processing offshore to remove water and extract condensate. The gas will then be exported to onshore processing facilities in Darwin via an 889 kilometer subsea Gas Export Pipeline (GEP). Most condensate will be sent to a Floating Production Storage and Offloading (FPSO) vessel for stabilization and storage prior to being shipped to global markets. The Ichthys LNG Project is expected to produce 8.4 million tons of LNG and 1.6 million tons of LPG per annum, along with approximately 100,000 barrels of condensate per day at peak.
Production from 20 subsea wells in the first phase - 50 will be drilled in total - will be sent to the Central Processing Facility via 8?? rigid lines connected to flexible risers. The flexibles will be supported by a 110 meter high jacket type riser support structure. You see, no aspect of the Ichthys LNG Project is small.
Effluents will be separated on the Central Processing Facility (CPF), a semi-submersible floater. Gas will be dried and compressed prior to being sent ashore via a GEP. Compression will be from four compressors, designed for 590.7 MMSCFD. Following initial treatment, most liquids will be transferred from the CPF to the nearby FPSO for processing and storage. The 330 meter-long FPSO will be a weather-vaning ship-shaped vessel that is permanently moored on a non-disconnectable turret. It has been designed with a storage capacity of nearly 1.2 million barrels. Loading of two offtake tankers in tandem will be possible from the FPSO.
Carbonate reservoirs are commonly heterogeneous and their reservoir quality results from complex interactions between depositional facies and diagenetic processes. The Diagenetic Diagram is a powerful tool that helps in the characterization of the diagenetic processes that have affected the reservoir. From this knowledge, it is possible to significantly improve the understanding of the reservoir's pore system and permeability distributions, which are key factors for development optimization and production sustainability.
A multi-scale and multi-method study (petrography, blue-dye impregnation, selective staining and porosity determination) of Middle Jurassic carbonates from the Lusitanian Basin (Portugal) has been undertaken, to find the best systematic approach to these reservoirs. It has involved thorough diagenetic characterization of each lithotype (lithofacies, texture, porosity, qualitative permeability assessment and diagenetic evolution). The study area was selected based on its excellent and varied exposures of carbonate facies and availability of core.
Methodological and terminological challenges were faced during the study, especially dealing with data coming from several scales (macro, meso, and micro). In order to overcome these challenges, a diagenetic diagram was developed and applied to the selected rocks. It is a tool that allows the integration of data coming from outcrops, hand samples, cores, cuttings, thin sections, and laboratory experiments.
This is carried out in a dynamic, guided, systematic, and rigorous way, enabling the evaluation of the relationship between facies, diagenetic evolution and pore systems. The latter are characterized regarding size, geometry, distribution, and connectivity. This enables the identification and characterization of permeability heterogeneities in the rocks. It was concluded that the main porosity class (i.e. secondary) was created by diagenetic processes.
The proposed method has strong application potential for: detailed characterization and understanding of porosity and permeability in carbonate reservoirs, from a diagenetic evolution and fluid flow perspective (e.g. SCAL and pore system description); definition of diagenetic trends for modeling petrophysical properties and rock types. In this regard, the method is being applied to a Valanginian carbonate reservoir in Kazakhstan, and some preliminary results are presented in this paper. Refining this technique may be helpful for similar carbonate studies, enhancing the results of typical diagenetic studies by improving the characterization of reservoir properties at various scales, thus contributing to a more sustainable exploitation of hydrocarbon reservoirs.