Al-salali, Yousef Zaid (Kuwait Oil Company) | Ayyavoo, ManiMaran (Kuwait Oil Company) | Al-ibrahim, Abdullah Reda (Kuwait Oil Company) | Al-Bader, Haifa (Kuwait Oil Company) | Duggirala, Vidya Sagar (Kuwait Oil Company) | Subban, Packirisamy (Kuwait Oil Company)
This paper discusses the outstanding performance achieved in a deep HPHTJurassic formation drilled using Potassium Formate based fluid. This paper alsodescribes methodology adopted for short term testing and stimulation of anexploratory well and finally the field results.
Drilling and completion of deep Jurassic formations in the state of Kuwaitis generally done with Oil Base Mud (OBM) weighted with Barite. Duringdrilling, barite causes significant formation damage to the carbonates withnatural fractures and it is essential to stimulate the well to evaluate thereal reservoir potential. Formation damage is usually treated with matrix acidstimulation, however barite does not respond to acid. Kuwait Oil Company (KOC)was in search for an alternative drilling fluid causing relatively lessformation damage and also responds to remedial actions. Potassium Formate brinewith suitable weighting agent to achieve sufficient mud weight around 16ppg wasselected for field trial in one of the exploratory wells. Formate based brineis a high-density Water Base Mud (WBM) which maintains rheological stability athigh temperature and minimizes formation damage.
Last 2,000 feet in 6" hole section of 18,000 feet well was drilled using15.9 ppg Potassium Formate WBM. During short term testing, acid wash alone wassufficient to remove the formation damage and productivity has tripled which isunlikely in case of wells drilled with OBM.
This case study shows how Potassium Formate based mud enhanced theproductivity and reduced the testing time and cost. Based on the successfulfield test results, it is planned to drill future Jurassic deep formation withPotassium Formate based fluids in future.
Ozyurtkan, Mustafa Hakan (Istanbul Technical University) | Altun, Gursat (Istanbul Technical University) | Ettehadi Osgouei, Ali (Istanbul Technical University) | Aydilsiz, Eda (Istanbul Technical University)
Static filtration of drilling fluids has long been recognized as an important parameter for drilling operations. Since the standard laboratory testing procedures only consider static conditions, the filtration and cake properties under continuous circulation and dynamic borehole conditions are not usually well determined. Therefore, the measurement of dynamic filtration is particularly important in order to mimic actual downhole conditions.
An experimental study has been carried out by the ITU/PNGE research group to characterize the dynamic filtration properties of clay based drilling fluids. This study is an impressive attempt to figure out the dynamic filtration phenomena of clay based muds. The experimental results obtained from a dynamic filtration apparatus (Fann Model 90) are reported in this study.
Bentonite and sepiolite clays based muds formulated with commercial additives have been investigated throughout the study. Numerous dynamic filtration histories with test duration of 45 to 60 minutes at temperature conditions ranging from 150 to 400 oF, and a differential pressure of 100 psi have been applied to muds. Three key parameters namely spurt loss volume, dynamic filtration rate (DFR), and cake deposition index (CDI) have been determined to characterize the dynamic filtration properties of mud samples.
Results have revealed that bentonite based muds have better dynamic filtration properties than those of sepiolite muds at temperatures up to 250 oF. However, they have lost their stability over 250 oF. Furthermore, formulated sepiolite based muds have remarkable dynamic filtration rates and cake depositions above 300 oF. To sum up, the experimental results of this study point out that sepiolite based muds might be a good alternative to drill wells experiencing high temperatures, particularly in deep oil, gas and geothermal wells.
Fracture ballooning usually occurs in naturally fractured reservoirs and is often mistakenly regarded as an influx of formation fluid, which may lead to misdiagnosed results in costly operations. In order to treat this phenomenon and to distinguish it from conventional losses or kicks, several mechanisms and models have been developed. Among these mechanisms under which borehole ballooning in naturally fractured reservoirs take place, opening/closing of natural fractures plays a dominant role. In this study a mathematical model is developed for mud invasion through an arbitrarily inclined, deformable, rectangular fracture with a limited extension. A governing equation is derived based on equations of change and lubrication approximation theory (Reynolds’s Equation). The equation is then solved numerically using finite difference method. Considering an exponential pressure-aperture deformation law and a yield-power-law fluid rheology has made this model more general and much closer to the reality than the previous ones. Describing fluid rheology with yield-power-law model makes the governing equation a versatile model because it includes various types of drilling mud rheology, i.e., Newtonian fluids, Bingham-plastic fluids, power-law, and yield-power-law rheological models. Sensitivity analysis on some parameters related to the physical properties of the fracture shows how fracture extension, aspect ratio and length, and location of wellbore can influence fracture ballooning. The proposed model can also be useful for minimizing the amount of mud loss by understanding the effect of fracture mechanical parameters on the ballooning, and for predicting rate of mud loss at different formation pressures.
The success of recent applications in underbalanced drilling (UBD) and managed pressure drilling (MPD) has accelerated the development of technology in order to optimize drilling operations. The increased number of depleted reservoirs and the necessity for reducing formation damage has also increased the need to apply UBD/MPD to such candidate fields. Several methods used the latest mechanistic multiphase flow models in order to predict bottomhole circulation pressure when performing UBD/MPD operations. A new model is developed that utilizes the latest mechanistic multiphase flow models; the developed model calculates the bottomhole circulation pressure as a function of surface injection rates, choke pressure and time.
The developed model can be used in designing and optimizing UBD/MPD operations in terms of determining the correct injection rate and/or choke pressure. In addition, the developed model is used to utilize the reservoir energy to attain correct bottomhole conditions. The developed model in addition to utilizing the latest mechanistic models also reduce the error in calculating the bottom hole pressure by incorporating an algorithm in which the injection rates are calculated in-situ rather than assuming constant injection rates.
The model is validated against data from literature and against a commercial simulator. Results show that the developed algorithm has increased the accuracy in predicting bottomhole pressure by incorporating the changes in new gas and liquid injection rates.
Dashti, Qasem M. (Kuwait Oil Company) | Al-anzi, Ealian H.D. (Kuwait Oil Company) | Al- Doheim, Aref (Kuwait Oil Company) | Kabir, Mir Md Rezaul (Kuwait Oil Company) | Acharya, Mihira Narayan (Kuwait Oil Company) | Al-Ajmi, Saad (Kuwait Oil Company)
Robustness of measurement while drilling (MWD) and logging while drilling (LWD) tools is laboratory-tested and rigorously field-tested for the expected operating and measurement specifications. Such tools have been used in the industry for decades with proven track record of stability. However, a typical tool string deployed as a part of bottom-hole assembly (BHA) has recently failed to withstand the unexpected BH conditions during drilling of the pilot hole using potassium formate mud (KFM), a heavy water based mud. The failure occurred within a deep-fractured calcareous kerogen section (CKS).
The tools had multiple surface communication failures; the first one was resolved as debris was found obstructing the rotor-starter part before drilling the CKS. The second failure occurred in the back-up tools, after drilling into the CKS and remained unexplained throughout drilling with the expectation of BH data recorded on memory. Inspection of the tool components, once the drilling was completed, revealed two major findings: First, some parts of the BHA, specifically the components of the CuBe tool had "vanished??. Secondly, the recovered tool parts had further damage due to corrosion and pitting. In addition, an unexpected color change in metal body parts was observed.
In the paper, the authors explain the unique mystery of tool eating "down-hole ghost??. Similar tools were previously used without an issue at comparable high pressure and temperature conditions and in geological sections alike in Kuwait in drilling with oil-based mud. The service provider's operational experience elsewhere has failed to explain the bizarre outcome, as they had not encountered similar incidents of vanishing tool parts and down-hole color change. The claim was that similar tools were successfully operated in water-based mud drilling including KFM. This claim was confirmed prior to the field execution with metallurgical compatibility tests carried out by the mud supplier.
The North Kuwait Jurassic Gas (NKJG) reservoirs are currently under development by KOC with assistance from Shell under an Enhanced Technical Services Agreement (ETSA). The fractured carbonate reservoirs contain gas condensate and volatile oil at pressures up to 11,500 psi with 2.5% H2S and 1.5% CO2. This paper describes the planning and implementation of a Well Integrity Management System (WIMS) that allows the safe management of the wells that are being drilled in this hazardous environment.
The wells are designed and constructed in accordance with KOC standards and on transfer of ownership from Deep Drilling Group to Production Services Group have their integrity managed under WIMS. The system is a structured process, relating the frequency and extent of routine monitoring and testing to the particular risks associated with the wells. Compliance with WIMS requirements are routinely reported so that all are aware of the current state of well integrity. WIMS is initially managed through simple spreadsheets and during 2012 is being integrated into KOC's Digital Field infrastructure.
Initially, WIMS has been applied to the range of wells ‘owned' by Production Services Group and tests currently carried out by Well Surveillance Group under PSG's direction. In order to realise the full assurance of safe operation the scope of WIMS application is being extended to the full well population, including suspended wells, and the full range of tests required.
Implementation of WIMS will allow KOC (NKJG) to be able to state that ‘our wells are safe and we know it'.
Carbonate formations are very complex in their pore structure and exhibit a wide variety of pore classes. Pore classes such as interparticle porosity, moldic porosity, vuggy porosity, intercrystalline porosity, and microporosity. Understanding the role of pore class on the performance of emulsified acid treatment and characterizing the physics of the flow inside is the objective of our study.
The study was performed using vuggy dolomite cores that represent mainly the vuggy porosity dominated structure, while the homogenous cores represent the intercrystalline pore structure. Core flood runs were conducted on 6 x 1.5 in. cores using emulsified acid formulated at 1 vol% emulsifier and 0.7 acid volume fraction. The objective of this set of experiments is to determine the acid pore volume to breakthrough for each carbonate pore class at different injection rates.
In this paper, a novel approach to interpret the core flood run results using thin section observations, tracer experiments, SEM, and resistivity measurements will be presented. Thin section observations provide means to study the vugs size and their distribution, connectivity, and explain the contribution of the pore class in the acid propagation. Relating the rotating disk experiments of emulsified acid with dolomite to our core flood run results will be also conducted in order.
The acid pore volumes to breakthrough for vuggy porosity dominated rocks were observed to be much lower than that for homogenous carbonates (intercrystalline pore structure). Also, the wormhole dissolution pattern was found to be significantly different in vuggy rocks than that in homogenous ones. Comparison of thin section observations, tracer results and the core flood runs results indicates that the vugs are distributed in a manner that creates a preferential flow path which can cause a rapid acid breakthrough and effective wormholing than those with a uniform pore structure. Rotating disk experiment results, demonstrating that the reaction of emulsified acid with dolomite is much lower than that with calcite, showed that the reaction kinetics played a role in determining the wormhole pattern.
A multilateral (MLT) well with an advanced intelligent completion string was recently completed in the Middle East. The well was designed as a "stacked?? dual producer in the upper and lower reservoir, and was drilled using the latest geo-steering techniques to accurately place the wellbore in a highly faulted and geologically complex structure. Rotary-steerable drilling systems (RSS) were used in several of the hole sections, along with advanced logging-while-drilling (LWD) tools including multi-pole acoustic, azimuthal deep resistivity, and resistivity at bit. Encounters with unstable shale and faults made the drilling difficult, but the decisions made in real-time to navigate the well resulted in a very high percentage of net pay in both laterals.
This well combined TAML Level 4 multilateral (MLT) technology with passive inflow control devices in the laterals and an advanced intelligent completion system in the mainbore. The TAML Level 4 multilateral junction was cemented to isolate unstable shale above the reservoir and to provide zonal isolation from the lateral completions, which were compartmentalized into stages with proprietary swellable packers and inflow control devices (ICDs). The intelligent completion was run in the mainbore with two interval control valves (ICVs) and isolation ball valve (LV ICV) to manage the production from each of the two laterals independently. The ICVs and LV ICV are controlled hydraulically through four control lines to surface, which were run in a flat-pack with one electric line to control a downhole gauge package for each lateral. Finally, the well was configured to allow the installation of a large electric submersible pump (ESP) to be run inside the upper 9-5/8-in. production tubing.
This project required intensive planning and coordination for more than a year in advance, which made the project successful despite the difficult drilling conditions and resulted in very little NPT for wellbore construction operations. This paper will focus on the planning, execution and lessons learned from the project.
In the existing horizontal wells in the target sand reservoir of the target field, premature water breakthrough caused the water cut trend to increase within months of production. . This occurred because the reservoir has a very high permeability sands along with active faults containing high viscous reservoir fluids.
New technologies were required to overcome the issue, maximize reservoir contact and enhance a more uniform oil production from a single location. Introducing the smart TAML Level-4 MLT well design to this reservoir along with inflow control device (ICD), inflow control valve (ICV), isolation ball valve (LV ICV) and other downhole gauges proved to be the optimum solution. It also aided in managing the production and the reservoir proactively to achieve maximum oil recovery. Moreover, drilling several laterals from a single wellbore with the ability to control production from both laterals had a great economic advantage because of the optimized cost effective field management.
Al-Kuait, A.M.S. (Saudi Aramco) | Al-yateem, Karam Sami (ARAMCO Services Company) | Olivares, Tulio (Halliburton) | Zubail, Makki A. (Saudi Aramco) | El Bialy, Moustafa (Halliburton) | Ezell, Ryan G. (Halliburton) | Maghrabi, Shadaab (Halliburton)
Safaniya is one of largest offshore oil fields located north of Dhahran in Saudi Arabia. It is 50 km by 15 km in size and began production in 1956. Lately, a few wells drilled in this field showed reservoir damage where the production dropped or the well had no flow. Workover operations were performed on six wells and two new wells were drilled. For all eight wells, 6?-in. laterals were drilled through the reservoirs with an engineered invert emulsion drilling fluid (RDF). The RDF design was controlled to ensure an acid-soluble, thin, external filter cake with no fines invasion. The vulnerability of the filter cake to be attacked by the acid was fundamental to this RDF design. A delayed filter cake breaker fluid was then designed for use on the 6?-in. laterals; this fluid consisted of an organic acid precursor (OAP) and a water wetting additive. The OAP released acid in a delayed manner, whereas the water wetting additive made the oil-based filter cake water wet, to make it vulnerable to acid attack. With this approach, the filter cake was removed uniformly in all subject laterals across the reservoir. The production data on the eight wells treated with the OAP show an improved oil production rate of more than 4,000 B/D for six of the eight wells, which exceeds the key performance indicator (KPI) set for the laterals. In previous years from 2005-10, the six workover wells showed, on average, very low oil production rates (OPR) comparatively. In addition, after the OAP treatment, these six wells show higher well flow head pressures than in 2005-10. The water cut percentage on these laterals was 0 or less than 1, compared to 2005-10, when the water cut percentage varied from 8% to 50% for these workover wells. This paper discusses the workover operation of the six wells and the drilling and delayed stimulation treatment on two new wells in the Safaniya field, including laboratory evaluation, field application and production data.
Historically, shale instability is a challenging issue when drilling reactive formations using water-based muds (WBM). Shale instability leads to shale sloughing, stuck pipe, and shale disintegration causing an increase in fines that affects the rate of penetration. To characterize shale instability, laboratory tests including Linear Swell Meter (LSM), shale-erosion and slake-durability are conducted in industry. These laboratory tests, under different flow conditions, provide shale-fluid interaction parameters which are indicative of shale instability. The composition of WBM is designed to optimize these interaction parameters, so that when used in the field the fluid helps achieve efficient drilling.
This paper demonstrates modeling of shale-fluid interaction parameters obtained from the LSM test. In the standard LSM test, a laterally confined cylindrical shale sample is exposed to WBM at a specific temperature and its axial swelling is measured with time. The swelling reaches a plateau which is characterized by a shale-fluid interaction parameter called % final swelling volume (A). A typical LSM test runs for around 48-72 hours and many tests may be needed to optimize fluid composition.
In this work, a method/model is developed to predict final swelling volume (A) as a function of the Cation exchange capacity (CEC) of the shale and salt concentration in the fluid (prominent factors affecting shale swelling). An empirical model in the form of A = f(CEC)*f(salt) which describes the explicit dependence on the influencing variables is developed and validated for 16 different shale samples at various salt concentrations. This model would significantly reduce LSM laboratory trials saving time and money. It could also enable rig personnel to obtain quick measure of shale characteristics so that WBM composition could be adjusted immediately to avoid shale instability issues.