Al-salali, Yousef Zaid (Kuwait Oil Company) | Ayyavoo, ManiMaran (Kuwait Oil Company) | Al-ibrahim, Abdullah Reda (Kuwait Oil Company) | Al-Bader, Haifa (Kuwait Oil Company) | Duggirala, Vidya Sagar (Kuwait Oil Company) | Subban, Packirisamy (Kuwait Oil Company)
This paper discusses the outstanding performance achieved in a deep HPHTJurassic formation drilled using Potassium Formate based fluid. This paper alsodescribes methodology adopted for short term testing and stimulation of anexploratory well and finally the field results.
Drilling and completion of deep Jurassic formations in the state of Kuwaitis generally done with Oil Base Mud (OBM) weighted with Barite. Duringdrilling, barite causes significant formation damage to the carbonates withnatural fractures and it is essential to stimulate the well to evaluate thereal reservoir potential. Formation damage is usually treated with matrix acidstimulation, however barite does not respond to acid. Kuwait Oil Company (KOC)was in search for an alternative drilling fluid causing relatively lessformation damage and also responds to remedial actions. Potassium Formate brinewith suitable weighting agent to achieve sufficient mud weight around 16ppg wasselected for field trial in one of the exploratory wells. Formate based brineis a high-density Water Base Mud (WBM) which maintains rheological stability athigh temperature and minimizes formation damage.
Last 2,000 feet in 6" hole section of 18,000 feet well was drilled using15.9 ppg Potassium Formate WBM. During short term testing, acid wash alone wassufficient to remove the formation damage and productivity has tripled which isunlikely in case of wells drilled with OBM.
This case study shows how Potassium Formate based mud enhanced theproductivity and reduced the testing time and cost. Based on the successfulfield test results, it is planned to drill future Jurassic deep formation withPotassium Formate based fluids in future.
Ozyurtkan, Mustafa Hakan (Istanbul Technical University) | Altun, Gursat (Istanbul Technical University) | Ettehadi Osgouei, Ali (Istanbul Technical University) | Aydilsiz, Eda (Istanbul Technical University)
Static filtration of drilling fluids has long been recognized as an important parameter for drilling operations. Since the standard laboratory testing procedures only consider static conditions, the filtration and cake properties under continuous circulation and dynamic borehole conditions are not usually well determined. Therefore, the measurement of dynamic filtration is particularly important in order to mimic actual downhole conditions.
An experimental study has been carried out by the ITU/PNGE research group to characterize the dynamic filtration properties of clay based drilling fluids. This study is an impressive attempt to figure out the dynamic filtration phenomena of clay based muds. The experimental results obtained from a dynamic filtration apparatus (Fann Model 90) are reported in this study.
Bentonite and sepiolite clays based muds formulated with commercial additives have been investigated throughout the study. Numerous dynamic filtration histories with test duration of 45 to 60 minutes at temperature conditions ranging from 150 to 400 oF, and a differential pressure of 100 psi have been applied to muds. Three key parameters namely spurt loss volume, dynamic filtration rate (DFR), and cake deposition index (CDI) have been determined to characterize the dynamic filtration properties of mud samples.
Results have revealed that bentonite based muds have better dynamic filtration properties than those of sepiolite muds at temperatures up to 250 oF. However, they have lost their stability over 250 oF. Furthermore, formulated sepiolite based muds have remarkable dynamic filtration rates and cake depositions above 300 oF. To sum up, the experimental results of this study point out that sepiolite based muds might be a good alternative to drill wells experiencing high temperatures, particularly in deep oil, gas and geothermal wells.
Fracture ballooning usually occurs in naturally fractured reservoirs and is often mistakenly regarded as an influx of formation fluid, which may lead to misdiagnosed results in costly operations. In order to treat this phenomenon and to distinguish it from conventional losses or kicks, several mechanisms and models have been developed. Among these mechanisms under which borehole ballooning in naturally fractured reservoirs take place, opening/closing of natural fractures plays a dominant role. In this study a mathematical model is developed for mud invasion through an arbitrarily inclined, deformable, rectangular fracture with a limited extension. A governing equation is derived based on equations of change and lubrication approximation theory (Reynolds’s Equation). The equation is then solved numerically using finite difference method. Considering an exponential pressure-aperture deformation law and a yield-power-law fluid rheology has made this model more general and much closer to the reality than the previous ones. Describing fluid rheology with yield-power-law model makes the governing equation a versatile model because it includes various types of drilling mud rheology, i.e., Newtonian fluids, Bingham-plastic fluids, power-law, and yield-power-law rheological models. Sensitivity analysis on some parameters related to the physical properties of the fracture shows how fracture extension, aspect ratio and length, and location of wellbore can influence fracture ballooning. The proposed model can also be useful for minimizing the amount of mud loss by understanding the effect of fracture mechanical parameters on the ballooning, and for predicting rate of mud loss at different formation pressures.
Dashti, Qasem M. (Kuwait Oil Company) | Al-anzi, Ealian H.D. (Kuwait Oil Company) | Al- Doheim, Aref (Kuwait Oil Company) | Kabir, Mir Md Rezaul (Kuwait Oil Company) | Acharya, Mihira Narayan (Kuwait Oil Company) | Al-Ajmi, Saad (Kuwait Oil Company)
Robustness of measurement while drilling (MWD) and logging while drilling (LWD) tools is laboratory-tested and rigorously field-tested for the expected operating and measurement specifications. Such tools have been used in the industry for decades with proven track record of stability. However, a typical tool string deployed as a part of bottom-hole assembly (BHA) has recently failed to withstand the unexpected BH conditions during drilling of the pilot hole using potassium formate mud (KFM), a heavy water based mud. The failure occurred within a deep-fractured calcareous kerogen section (CKS).
The tools had multiple surface communication failures; the first one was resolved as debris was found obstructing the rotor-starter part before drilling the CKS. The second failure occurred in the back-up tools, after drilling into the CKS and remained unexplained throughout drilling with the expectation of BH data recorded on memory. Inspection of the tool components, once the drilling was completed, revealed two major findings: First, some parts of the BHA, specifically the components of the CuBe tool had "vanished??. Secondly, the recovered tool parts had further damage due to corrosion and pitting. In addition, an unexpected color change in metal body parts was observed.
In the paper, the authors explain the unique mystery of tool eating "down-hole ghost??. Similar tools were previously used without an issue at comparable high pressure and temperature conditions and in geological sections alike in Kuwait in drilling with oil-based mud. The service provider's operational experience elsewhere has failed to explain the bizarre outcome, as they had not encountered similar incidents of vanishing tool parts and down-hole color change. The claim was that similar tools were successfully operated in water-based mud drilling including KFM. This claim was confirmed prior to the field execution with metallurgical compatibility tests carried out by the mud supplier.
Carbonate formations are very complex in their pore structure and exhibit a wide variety of pore classes. Pore classes such as interparticle porosity, moldic porosity, vuggy porosity, intercrystalline porosity, and microporosity. Understanding the role of pore class on the performance of emulsified acid treatment and characterizing the physics of the flow inside is the objective of our study.
The study was performed using vuggy dolomite cores that represent mainly the vuggy porosity dominated structure, while the homogenous cores represent the intercrystalline pore structure. Core flood runs were conducted on 6 x 1.5 in. cores using emulsified acid formulated at 1 vol% emulsifier and 0.7 acid volume fraction. The objective of this set of experiments is to determine the acid pore volume to breakthrough for each carbonate pore class at different injection rates.
In this paper, a novel approach to interpret the core flood run results using thin section observations, tracer experiments, SEM, and resistivity measurements will be presented. Thin section observations provide means to study the vugs size and their distribution, connectivity, and explain the contribution of the pore class in the acid propagation. Relating the rotating disk experiments of emulsified acid with dolomite to our core flood run results will be also conducted in order.
The acid pore volumes to breakthrough for vuggy porosity dominated rocks were observed to be much lower than that for homogenous carbonates (intercrystalline pore structure). Also, the wormhole dissolution pattern was found to be significantly different in vuggy rocks than that in homogenous ones. Comparison of thin section observations, tracer results and the core flood runs results indicates that the vugs are distributed in a manner that creates a preferential flow path which can cause a rapid acid breakthrough and effective wormholing than those with a uniform pore structure. Rotating disk experiment results, demonstrating that the reaction of emulsified acid with dolomite is much lower than that with calcite, showed that the reaction kinetics played a role in determining the wormhole pattern.
Al-Kuait, A.M.S. (Saudi Aramco) | Al-yateem, Karam Sami (ARAMCO Services Company) | Olivares, Tulio (Halliburton) | Zubail, Makki A. (Saudi Aramco) | El Bialy, Moustafa (Halliburton) | Ezell, Ryan G. (Halliburton) | Maghrabi, Shadaab (Halliburton)
Safaniya is one of largest offshore oil fields located north of Dhahran in Saudi Arabia. It is 50 km by 15 km in size and began production in 1956. Lately, a few wells drilled in this field showed reservoir damage where the production dropped or the well had no flow. Workover operations were performed on six wells and two new wells were drilled. For all eight wells, 6?-in. laterals were drilled through the reservoirs with an engineered invert emulsion drilling fluid (RDF). The RDF design was controlled to ensure an acid-soluble, thin, external filter cake with no fines invasion. The vulnerability of the filter cake to be attacked by the acid was fundamental to this RDF design. A delayed filter cake breaker fluid was then designed for use on the 6?-in. laterals; this fluid consisted of an organic acid precursor (OAP) and a water wetting additive. The OAP released acid in a delayed manner, whereas the water wetting additive made the oil-based filter cake water wet, to make it vulnerable to acid attack. With this approach, the filter cake was removed uniformly in all subject laterals across the reservoir. The production data on the eight wells treated with the OAP show an improved oil production rate of more than 4,000 B/D for six of the eight wells, which exceeds the key performance indicator (KPI) set for the laterals. In previous years from 2005-10, the six workover wells showed, on average, very low oil production rates (OPR) comparatively. In addition, after the OAP treatment, these six wells show higher well flow head pressures than in 2005-10. The water cut percentage on these laterals was 0 or less than 1, compared to 2005-10, when the water cut percentage varied from 8% to 50% for these workover wells. This paper discusses the workover operation of the six wells and the drilling and delayed stimulation treatment on two new wells in the Safaniya field, including laboratory evaluation, field application and production data.
Root cause analysis (RCA) is a class of problem solving methods aimed at identifying the root causes of problems/ incidents. By directing corrective measures at core causes, it is hoped that the chances of problem recurrence will be minimized. Thus, RCA is frequently considered to be an iterative process, and is frequently viewed as a tool of continuous improvement.RCA, initially is a reactive method of problem detection & solving. This means that, the analysis is done after an incident has occurred. By gaining proficiency in RCA it becomes a pro-active method. This means that RCA is able to estimate the possibility of an incident even before it could occur. Root cause analysis mainly consists of three steps A): Define the problem. B): Analyze the problem. C): Find the solutions for the problem.
In view of the accident which took place recently i.e. Gulf of Mexico oil spill 2010, there were eight catastrophic failures which led to the explosion that destroyed the Deepwater Horizon drilling rig in the Gulf of Mexico .These failures included the sending of unofficial cement by specialist cementing services, no indications of testing done on the surface by drilling rig provider company before deploying it, pressure test which would have revealed problems in the drill was incorrectly deemed as a success by operator company and drilling rig provider company rig personnel. A complex and interlinked succession of mechanical failures, human judgments, engineering design, operational implementation and team interfaces caused this tragedy. Consequences of these plain errors were quite hazardous. It affected the humanity, environment, economy and also the settlements.
The core objective of the paper is to bring about a detailed analysis so as to throw light on new techniques and how they can be utilised to prevent such disasters. To achieve this objective we acknowledged all the possible solutions for this issue so that the most excellent solutions can be selected and the challenges that are to be faced are studied thoroughly and examined to prevent future errors. However, it is recognized that complete prevention of reappearance by a single intrusion is not always possible. On the belief that problems are best solved by attempting to correct or eliminate root causes, as opposed to merely addressing the immediately obvious symptoms.
Whole level of the erosion and the resistance of rocks which were composed closured have been studied, besides, the impact of temperature and laser irradiation for more investigation about this issue has been involved before all. This subject more reveals the matter which laser absorption on the laboratory scale using laser to what extent can cause the augment of the relative permeability and secondary porosity of reservoir rock, that of the vertical and horizontal useful connectivity and eventually that of the positive transferability.
This research has been carried out in the form of case study on one of Iranian south west formations in north east of Behbahan city in Iran, either the rate or generation of forming the subtle and large fractures has been studied by considering and preparing this section from rocks of stratified sequence of the laboratory area before and after the laser irradiation operation and various analyzer by the means of Spectrophotometer and advanced electron microscope. It should be noted that during the erosion and ablation in the laser drilling operation in the experimental rocks of considered field, given the capability of the field, the formation and field lithology we observed the creation of fractures at the level of micro and nano simultaneously whose vacant spaces were positive, and reservoir and some others were neutral, this fractures can be created by the rate of crude oil absorption. The main purpose of this study is to advance the operations towards the higher technology in order to the better efficiency in the field of the well completion to be gained improving the rate of oil production by the introduction of this modern method of improving and fracturing reservoir which uses certain specialized parameters and indicators, and, finally, the certain method that might be a better way to use laser irradiation on our chosen formation of Iran.
Barite is the most common weighting material for drilling fluids, which contain several heavy components including lead, cadmium, mercury, and arsenic. Some of these heavy materials can discharge into the sea, which is not allowed especially in the case of oil-based drilling fluid. The supply of barite is geographically limited, with high transportation costs. To overcome the high cost, shortage, and common problems of barite, an alternative weighting material, ilmenite (5 µm), is introduced which is heavier than barite and more stable at high temperature. Also, the micronized ilmenite was introduced to overcome the ECD challenges in some drilling operations at reasonable cost.
Extensive lab work was done in order to: 1) optimize the rheological properties of the drilling fluid, 2) determine the optimum pH that gives stable dispersion, 3) assess the thermal stability, 4) optimize the filtration parameters (filtrate volume and filter cake thickness), and 5) characterize the ilmenite-based filter cake.
Zeta potential results showed that ilmenite was stable when mixed with water at a pH above 7 and it was dispersed and stable when mixed with the drilling fluid components. Drilling fluids have a density range from 100 to 120 pcf and a plastic viscosity of 28-32 cp. No phase separation was observed after hot rolling for 16 hrs at 300°F. The optimized water-based drilling fluid formula had a small filtrate volume (12 cm3) and thin filter cake (0.2 in.) under dynamic conditions. SEM analysis showed that ilmenite filter cake was heterogeneous and contained ilmenite particles in the layer closer to the rock surface. The layer closer to the drilling surface had a mixture of xanthan gum and modified starch, which were used to optimize the rheological properties at 250°F. This study will provide a complete evaluation of the drilling fluids with ilmenite as a weighting material and will help drilling engineers to better design drilling fluids for HPHT wells.
The significance of exploring deep and ultra-deep wells is increasing rapidly to meet the increased global demands on oil and gas. Drilling at such depth introduces a wide range of difficult challenges and issues. One of the challenges is the negative impact on the drilling fluids rheological properties when exposed to high pressure high temperature (HPHT) conditions and/or becoming contaminated with salts, which are common in deep drilling or in offshore operations.
The drilling engineer must have a good estimate for the values of rheological characteristics of a drilling fluid, such as viscosity, yield point and gel strength, and that is extremely important for a successful drilling operation. In this research work, experiments were conducted on water-based muds with different salinity contents, from ambient conditions up to very elevated pressures and temperatures.
In these experiments, water based drilling fluids containing different types of salt (NaCl and KCl) and at different concentrations were tested by a state-of-the-art high pressure high temperature viscometer. In this paper, the effect of different electrolysis (NaCl and KCl) at elevated pressures (up to 35,000 psi) and elevated temperatures (up to 450 ºF) on the viscosity of water based mud has been presented.