Wellbore instability is caused by the radical change in the mechanical strength as well as chemical and physical alterations when exposed to drilling fluids. A set of unexpected events associated with wellbore instability in shales account for more than 10% of drilling cost, which is estimated to one billion dollars per annum. Understanding shale-drilling fluid interaction plays a key role in minimizing drilling problems in unconventional resources. The need for efficient inhibitive drilling fluid system for drilling operations in unconventional resources is growing. This study analyzes different drilling fluid systems and their compatibility in unconventional drilling to improve wellbore stability.
A set of inhibitive drilling muds including cesium formate, potassium formate, and diesel-based mud were tested on shale samples with drilling concerns due to high-clay content. An innovative high-pressure high temperature (HPHT) drilling simulator set-up was used to test the mud systems. The results from the test provides reliable data that will be used to capture more effective drilling fluid systems for treating reactive shales and optimizing unconventional drilling.
This paper describes the use of an innovative drilling simulator for testing inhibitive mud systems for reactive shale. The effectiveness of inhibitive muds in high-clay shale was investigated. Their impact on a combination of problems, such high torque and drag, high friction factor, and lubricity was also assessed. Finally, the paper evaluates the sealing ability of some designed lost circulation material (LCM) muds in a high pressure high temperature environment.
Alkinani, Husam H. (Missouri University of Science and Technology) | Al-Hameedi, Abo Taleb T. (Missouri University of Science and Technology) | Dunn-Norman, Shari (Missouri University of Science and Technology) | Alkhamis, Mohammed M. (Missouri University of Science and Technology) | Mutar, Rusul A. (Ministry of Communications and Technology)
Lost circulation is a complicated problem to be predicted with conventional statistical tools. As the drilling environment is getting more complicated nowadays, more advanced techniques such as artificial neural networks (ANNs) are required to help to estimate mud losses prior to drilling. The aim of this work is to estimate mud losses for induced fractures formations prior to drilling to assist the drilling personnel in preparing remedies for this problem prior to entering the losses zone. Once the severity of losses is known, the key drilling parameters can be adjusted to avoid or at least mitigate losses as a proactive approach.
Lost circulation data were extracted from over 1500 wells drilled worldwide. The data were divided into three sets; training, validation, and testing datasets. 60% of the data are used for training, 20% for validation, and 20% for testing. Any ANN consists of the following layers, the input layer, hidden layer(s), and the output layer. A determination of the optimum number of hidden layers and the number of neurons in each hidden layer is required to have the best estimation, this is done using the mean square of error (MSE). A supervised ANNs was created for induced fractures formations. A decision was made to have one hidden layer in the network with ten neurons in the hidden layer. Since there are many training algorithms to choose from, it was necessary to choose the best algorithm for this specific data set. Ten different training algorithms were tested, the Levenberg-Marquardt (LM) algorithm was chosen since it gave the lowest MSE and it had the highest R-squared. The final results showed that the supervised ANN has the ability to predict lost circulation with an overall R-squared of 0.925 for induced fractures formations. This is a very good estimation that will help the drilling personnel prepare remedies before entering the losses zone as well as adjusting the key drilling parameters to avoid or at least mitigate losses as a proactive approach. This ANN can be used globally for any induced fractures formations that are suffering from the lost circulation problem to estimate mud losses.
As the demand for energy increases, the drilling process is becoming more challenging. Thus, more advanced tools such as ANNs are required to better tackle these problems. The ANN built in this paper can be adapted to commercial software that predicts lost circulation for any induced fractures formations globally.
Tangen, Geir Ivan (Lundin Norway AS) | Smaaskjaer, Geir (Lundin Norway AS) | Bergseth, Einar (Lundin Norway AS) | Clark, Andy (Lundin Norway AS) | Fossli, Børre (Enhanced Drilling AS) | Claudey, Eric (Enhanced Drilling AS) | Qiang, Zhizhuang (Enhanced Drilling AS)
In 2015, while coring in the carbonate reservoir in the second appraisal well on an oil and gas discovery in the Barents Sea (386 m water depth), the drill string fell 2 meters and a total mud loss was experienced leading to a well control incident. As a result, since 2016, the operator has introduced and used the Controlled Mud Level (CML) system. To date this system has been used on seven wells including two further appraisal wells on the same field and five exploration wells in the area.
In 2017 it was decided to drill a horizontal well in the same carbonate reservoir and to perform an extended production test in close proximity to the original loss well. Since it is not possible to predict where large voids (karsts) and natural fractures could be encountered, contingency to handle high losses, had to be implemented for the horizontal well. During the well planning, further risk reducing measures were implemented, including the use of wired drill pipe to improve the management of the wellbore pressure profile. This paper describes the planning processes leading up to the operation and the highlights of the operation itself together with the lessons learned. It elaborates on how wired pipe, used in combination with the CML system, added value to the operation. It shows how it was possible to drill the reservoir section with a low overbalance while managing severe losses associated with open karsts and natural fractures and still maintaining the fluid barrier. Despite the severe losses encountered it was possible to safely drill and complete the well without any well control event by use of the CML system.
This paper presents design, testing, installation, and lessons learned with the world's first completely integrated managed pressure drilling (MPD) control system on a deepwater drilling rig. While previous MPD installations have included driller-operated systems, they all include additional human machine interfaces (HMI) and standalone control network components with limited use of rig data and limited to no interfaces to other critical drilling machines on the drilling rig. For the installation described in this paper, all MPD control functions were permanently installed on the main drilling control network of the drilling unit, providing direct access to high speed data from other drilling machines that influence the wellbore pressure. This includes the rig's mud pumps, top drive, and drawworks. Moreover, the MPD control system has the ability to actively control the drilling machines, thereby optimizing performance through coordinated control of mud pump, top drive, and MPD chokes during drilling and connections.
Identification of a prospect is normally done based on seismic interpretation and geological understanding of the area. However, due to the inherent uncertainties of the data we still observe in many cases that all key petroleum system elements are present, but still the drilled prospect is dry. Such failures are mostly attributed to a lack of understanding of seal capacity, reservoir heterogeneity, source rock presence and maturation, hydrocarbon migration, and relative timing of these processes. The workflow described in this paper aims to improve discovery success rates by deploying a more rigorous and structured approach. It is guided by the play-based exploration risk assessment process. The starting point is always that the process is guided by the the basic understanding of a mature kitchen should always be based on a regional scale petroleum systems model. However, while evaluating prospects, the migration and entrapment component of a prospect should always be investigated by means of a locally refined grid-based petroleum system model. The uniquepart of this approach is the construction of a high-resolution static model covering the prospects, which is built by using available well data, seismo-geological trends and attributes to capture reservoir potential. Additional inputs such as fault seal analysis also helps to understand prospect scale migration and associated geological risks. In the regional play and local prospect-scale petroleum system models, geological and geophysical inputs are utilized to create the uncertainty distribution for each input parameter which is required for assessing the success case volume of identified prospects. The evaluated risk is combined with the volumetric uncertainty in a probabilistic way to derive the risked volumetrics. It is further translated into an economic evaluation of the prospect by integrating inputs like estimated production profiles, appropriate fiscal models, HC price decks, etc. This enables the economic viability of the prospects to be assessed, resulting in a portfolio with proper ranking to build a decision-tree leading to execution and operations in ensuing drilling campaigns.
The key objective of this study was to develop a high resolution wellbore stability model for planned highly inclined development wells of an ultra-deepwater field through integrating geological, geophysical, petrophysical and drilling data to design optimized drilling mud weight window.
This study describes a customized high resolution wellbore stability modelling process for development wells in ultra-deepwater setting, where shale and sandstone have different pore pressure and stress magnitudes. Un-calibrated and calibrated seismic velocities along with offset well data were used to generate the high resolution pore pressure model for the overburden shale section. Laboratory based geo-mechanical tests, petrophysical logs and offset well events were integrated for the estimation of sub surface stresses and rock mechanical properties for overburden shale and sandstone. Subsequently, separate wellbore stability model was built to estimate the shear failure gradient for overburden shale and sandstone.
This study suggests that the mud weight (MW) window in the overburden is primarily governed by two parameters – (i) sand-shale pressure equilibrium state, and (ii) stress anisotropy. The intervals where the sand and shale are not in pressure equilibrium state (i.e. shale pressure > sand pressure), the minimum MW requirement is defined by either pore pressure or shear failure gradient (SFG) of shale formation. Whereas, maximum limit is marked by fracture gradient of relatively less pressured sand formation. Therefore, in such intervals mud weight window becomes much narrower (~1 ppg) than those intervals where sand and shale is in pressure equilibrium (~1.6 ppg). This study also highlights the increase of minimum MW requirement (SFG) in some intervals having relatively higher stress anisotropy. The minimum MW requirement within the main reservoir section having thin intra-reservoir shale is controlled by the SFG of the sand formation, as strength is lower in the reservoir sand than intra-reservoir shale. Results show the importance of high resolution modelling in order to capture pressure uncertainty, thin sands, sand/shale pressure equilibrium state, stress anisotropy and its effects in defining the optimum mud weight window. Based on analysis, further risk zonation was done to highlights intervals prone to wellbore collapse and mud loss.
This paper illustrates how the integrated high resolution wellbore stability modeling would help in optimum mud weight planning for highly deviated / horizontal wells to minimize the drilling risks and non-productive time (NPT), especially for challenging field development settings (deepwater, ultra-deepwater, high stress, High pressure High temperature).
PY-1 is one of the few fields in India producing hydrocarbons from Fractured Basement Reservoir. The field was developed with nine slot unmanned platform with gas exported through a 56 km 4" multiphase pipeline to landfall point at Pillaperumalnallur. Field was put on production in November 2009 with three extended reach wells. The production performance of the field had some surprise and declined earlier than expected. As a result, based on the conclusions drawn from an integrated subsurface study, a two wells reentry campaign to side track wells Mercury and Earth was planned to be executed in Q1 2018. The objectives of this paper are twofold: 1. Review the production performance of a granitic basement gas field and share learnings which may be useful for similar fields being developed elsewhere.
Fernandes, Andre Alonso (Petrobras) | Vanni, Guilherme Siqueira (Petrobras) | Martinello, Isac Alexandre (Petrobras) | Terra, Felipe de Souza (Petrobras) | Sales, Ivan Mendes (Petrobras) | Guedes, Jonas (Petrobras) | Vasconcelos, Kelliton da Silva (Petrobras)
Manage Pressure Drilling is not a new technology, but the transition from land operation to floaters is still recent. This created a situation where drilling contractors and operators are still learning what the true capabilities of the technology are.
MPD technology adoption on floaters can be divide it in 3 different phases: Use for Early Kick Detection and wellbore stability improvement; Introduction of Hydrostatically Underbalanced fluid; Influx circulation through the MPD system;
Use for Early Kick Detection and wellbore stability improvement;
Introduction of Hydrostatically Underbalanced fluid;
Influx circulation through the MPD system;
In the first phase most of the procedures and barrier concepts stay untouched.
After eliminating initial skepticism, second phase commences. Hydrostatic pressure exerted by the fluid is inferior to the formation pressure. Primary barrier concept alters. The technology can be applied to drill wells with narrow operational windows, unviable conventionally.
Finally, third phase starts with very limited volumes being allowed to be circulated through the MPD system. After first successful influx circulations through the MPD system, increased volumes may be encouraged to be circulated through the primary barrier.
An Under Balanced Drilling (UBD) pilot project in the Heera and Mumbai High fields of Western offshore India was recently completed successfully. The objective of the project was to establish whether the technology can improve productivity performance in the reservoir section, avoid reservoir damage and thereby enhance oil production from the wells. This paper incorporates the drilling experiences and challenges faced during execution of this pilot project, the well design considerations and methodology, evaluation of the drilling fluid systems and also describes the tangible benefits of using this technology in the drilling of these sections and wells. In terms of the productivity gains from drilling these wells using UBD technology, through the sub-hydrostatic formations offshore Mumbai, the results were very positive. With the success and encouraging results from the pilot project, more wells are now planned, including wells in the losses-prone and depleted Mumbai High and Neelam fields, to incorporate the experiences of the learning curve.
Saikia, Partha Protim (Oil India Limited) | Dutta, Udai Anand (Oil India Limited) | Tumung, Ranjiti (Oil India Limited) | Verma, Sanjay (Oil India Limited) | Ahmed, Akhtar Uddin (Oil India Limited) | Mukerjee, Aditya (S.K.Oilfield)
Radial jet drilling is a widely used environment friendly technique to improve well productivity in tight reservoirs, accelerate production in low-to-medium permeability wells, revamp production in mature wells with formation damage. This technique has helped to enhance production from mature field by bypassing skin, extend the connectivity of the wellbore beyond the near well bore area by drilling laterals using high pressure water jet, and thereby alleviate production restrictions caused by near well bore damage and extend the reach of the wellbore far into the formation. Production, being dependent on reservoir contact of the well bore is therefore increased as average reservoir contact is enhanced by the drain holes. However, selection is equally important as all wells cannot be considered as a suitable candidate and unsuitable candidate selection can show detrimental outcomes.
The technology was applied in a sandstone reservoir where a 22 mm hole was created in the casing at the target depth and then 50 mm OD lateral of length 100m was drilled in the reservoir using high pressure hydraulic jet. The accurate placement and orientation of downhole tool plays a significant role in the success of this technology and is found to be always challenging. Preventing casing milling in undesired azimuths, eliminating chances of lateral overlapping are some challenges that essential to be addressed for gaining optimum advantages. One of the promising technologies to address these challenges was the application of Surface Recording Gyro System. The application of surface recording gyroscopic well bore navigation system provides accurate placement of tool for lateral exit in the down hole and thus enable creation of lateral in the desired direction.
This paper discusses candidate selection and execution carried out in 7 nos. of wells in OIL INDIA LIMITED utilizing surface read out gyro system, which was done for the
As stimulations and well preparation in complicated wells are capital intensive, it was critical to identify the most-suitable candidates with the available dataset before attempting well preparation and further acquisition. This was addressed through a customized workflow to design and creation of the horizontal laterals in desired azimuth utilizing the surface readout gyro system along with radial jet drilling for maximizing oil recovery.