A successful water injection management is a key to increase or stabilize oil production and to maximize oil recovery from a mature field. This paper describes an approach to draw maximum benefit through existing set up of a water injection in a mature offshore carbonate field of India. Water injection initiated after the six years of oil production and field is under water flood since last 28 years. The field witnessed favorable water flood condition and almost negligible aquifer support. During its long production period most of the producers had been sideracked from one to three times to target better saturation areas which has led to uneven subsurface water distribution. The field has also suffered less voidage compensation for quite some time.
To understand and mitigate the problem, a small pilot area within a field has been selected for implementing a good surveillance and monitoring program with pattern injection and possible intervention strategy. It was decided that based on the success of this pilot, the concept would be developed for implementation in step by step manner for entire field. The importance of multidisciplinary team has been recognized and detailed SWOT analysis was done for effective implementation of plan. Initially pilot area comprised of 15 oil producers and 4 water injectors. Conversion of one producer to water injector and restoration of water injection in 3 injectors were done as per plan and optimized injection rate (in this case maximum 3000 bbl per day) per injector were implemented. Peripheral pattern for pilot area with 5 injectors and 5 spot inverted patterns from rest 3 injectors were decided.
After one year of the implementation a thorough performance analysis of the pilot has been carried out which indicates the overall improvement of liquid and oil production rates along with reduction in GOR and decreasing trend of oil decline rates of producers.
The pilot approach has certainly helped to understand the Reservoir conformance in short duration of time. Encouraging results of this methodology guides to extent and implement this approach in other parts of field to cover the entire field in phased manner.
Oil production decline and excessive water production are prevalent in mature fields and unconventional plays, which significantly impact the profitability of the wells and result in costly water treatment and disposal. To seek for a sustainable development of those wells, reducing the operation cost and extending their economic lives, this paper presents a method of synergistic production of hydrocarbon and electricity, which could harvest the unexploited geothermal energy from the produced water and transfer heat to electricity in the wellbore. Such method is cost-effective, since it does not require any surface power plant facility, and it is replicable in numerous wells including both vertical wells and horizontal wells. By simultaneous coproduction of oil and electricity, the value of existing assets could be fully developed, operation cost could be offset, and the economic life of the well could be extended.
This recently proposed method incorporated thermoelectric power generation technology and oil production. In this method, electricity could be produced by thermoelectric generator (TEG) mounted outside of the tubing wall under temperature gradient created by produced fluid and injected fluids. The aim of this paper is to illustrate the economic practicability of oil-electricity coproduction by using thermoelectric technology in oil wells based on previously proposed design. We examined the technical data of high water-cut oil wells in North Dakota and collected required information with respect to performance thermoelectric power generations. Special emphasis was placed on the key parameters related to project economics, such as thermoelectric material, length of TEG and injection rate. Sensitive studies were carried out to characterize the impact of the key parameters on project profits. We showed that by simultaneously production of oil and electricity, $234,480 of additional value could be generated without interfering with oil production.
The proposed method capitalizes on the unexploited value of produced water and generates additional benefits. This study could provide a workflow for oil and gas operators to evaluate an oil-electricity coproduction project and could act as a guidance to perform and commercialize such project to balance parts of the operation cost and extend the life of the existing assets.
Gupta, M K (Oil and Natural Gas Corporation Ltd) | Sukanandan, J N (Oil and Natural Gas Corporation Ltd) | Singh, V K (Oil and Natural Gas Corporation Ltd) | Pawar, A S (Oil and Natural Gas Corporation Ltd) | Deuri, BUDHIN (Oil and Natural Gas Corporation Ltd)
In an offshore field, mitigation of H2S from natural gas itself is a big challenge. A situation where high H2S present in well fluid increases the challenges several fold to sweet both processed oil and gas. In a wellhead platform/remote location where manual intervention requirement is minimal, conventional process has several limitation such as space availability, load on structure, frequent monitoring etc., hence may not be suitable for mitigation of H2S from processed gas and oil.
In this work, an approach is adopted for sweetening of sour gas and sour crude in an optimum way, keeping offshore constraints in mind and without usage of rotating equipment's. An integrated simulation model is developed in Aspen HYSYS process simulator wherein well fluid from well manifold is processed in three phase oil and gas separator. The gas liberated from the separator is first sweetened in adsorption columns considering three bed systems unlike general usage of two. The oil is sweetened in an envisaged stripper column utilizing sweet gas from adsorption column as stripping gas. In this work, a three bed adsorption column is envisaged wherein 1st two column in used for sweetening of gas liberated from separator which consists of around 7500ppm H2S. Sour oil from the separator which contains around 2000 ppm of dissolved H2S is processed in a stripper column for mitigation of H2S dissolved in the oil. Sweet gas liberated from 1st two column of adsorber bed is used as stripping gas for oil sweetening. H2S liberated from stripper column is routed to the 3rd column for sweetening. After this gas from all the adsorber column is combined and routed to process platform along with the sweet oil. Analysis reveals that, this scheme can sweeten altogether both oil and gas to the desired H2S level without the need of any rotating equipment's and must be a suitable for remote location.
A holistic approach was taken for sweetening of oil and gas without the need of any rotating equipment's, & any chemicals, unlike the conventional method and hence can be suitably adopted for an offshore environment or at remote location where requirement of manual intervention is bare minimum.
Mogollón, J. L. (Halliburton) | Yomdo, S. (OIL India Limited) | Salazar, A. (Halliburton) | Dutta, R. (OIL India Limited) | Bobula, D. (Halliburton) | Dhodapkar, P. K. (OIL India Limited) | Lokandwala, T. (Halliburton) | Chandrasekar, V. (CMG)
The perception of better economics and less risk from infill drilling and recompletions are reasons well-focused remedies are preferred compared to reservoir-focused solutions, such as enhanced oil recovery (EOR). However, most literature does not discuss the economic and risk indicators driving this.
Using a real example, this work demonstrates that combining polymer flooding with infill drilling and recompletion substantially increases economic benefits with reasonable risk.
The reservoir considered is an Oligocene sandstone at a depth of 2700 m. The °API is 29.5 and permeability ranges from 50 to 500 mD. Current reservoir pressure is 43% of the original and it is below bubble point. A black oil model with a 133 × 56 × 128 grid was used. The model incorporated more than 50 years of matched primary and waterflooding production history and experimental polymer physico-chemical parameters. For the stochastic economic risks estimation, 1,000 iterations were run for each scenario considering uncertainties in injection-production, capital expenditures (CAPEX), operational expenditures (OPEX), and oil prices.
For a 20-year horizon, the injection-production-pressure profiles were numerically forecasted; economic results were calculated using a classic model and inputs from the forecast. The economic risk was determined stochastically. The redevelopment scenarios considered were as follows: Base: current waterflooding Existing wells interventions: workover, opening shut-in wells, and new perforations Infill drilling: vertical/horizontal infill drilling wells + existing wells operations Polymer flooding: using existing wells Combined Infill and polymer: vertical infill drilling wells and polymer flooding
Base: current waterflooding
Existing wells interventions: workover, opening shut-in wells, and new perforations
Infill drilling: vertical/horizontal infill drilling wells + existing wells operations
Polymer flooding: using existing wells
Combined Infill and polymer: vertical infill drilling wells and polymer flooding
P50 forecasts showed that interventions in existing wells in the base scenario increased oil production by 11% and net present value (NPV) by 71% with a risk index of 0.38.
A numerical optimizer was used to account for possible combinations of 14 potential drilling locations and vertical to horizontal well ratios. A scenario with three vertical wells was selected. Compared to the base case, this scenario showed an oil production increase of 23%, NPV increase of 178%, and a risk index of 0.41.
The injection rate of the polymer flood was optimized, resulting in a 17% increase in oil production and 95% increase in the NPV, with a risk index of 0.40. This justifies performing a polymer flood.
The most promising scenario is the combined infill drilling and polymer injection, which significantly improved the economic indicators—30% increase in oil production, 230% improvement of the NPV over the base scenario, with a risk index of only 0.41.
The results of this study demonstrate that the combination of EOR with different operational strategies results in significant benefits compared to the individual scenarios. Analysis of just oil production independent of economics and risk can be misleading. Infill drilling or flooding should no longer be the question. Instead, the question should be how they can be properly combined at various stages of asset life.
A case study on improving waterflood surveillance aided by a better understanding of the correlation between various water injectors and oil producers completed in the shallowest sub-layer of a giant multi-layered matured carbonate reservoir in Mumbai Offshore Basin is presented here. This understanding is then used to gauge effectiveness of the prolonged waterflood programme and to identify ‘target wells’ for optimizing water injection rate. The inferences of this analysis were tested using a simulation model.
Production, injection and pressure data of all wells completed in this sub-layer were extracted. The reservoir injection and withdrawal rates were computed using PVT data which were subsequently fed into an in-house developed streamline simulation program that generates a matrix of flow-based well rate allocation factors (WAF) correlating injection to withdrawal for each individual well as a part of its output. The analysis of injection efficiency per well was carried out in two scenarios viz. with current rates for effective waterflood surveillance and at a cumulative level with averaged rates to identify areas of deficiencies and optimize future injection rates.
Flow-based allocation factors provided a better picture than traditionally employed distance weighted technique owing to the underlying physics involved in describing streamline distribution in the reservoir. Results of analysis at the cumulative level indicated wells where injection efficiency, as measured by the ratio of injection rate to sum of streamlines-weighted withdrawal rates from connected producers, substantially deviates from 1. Few wells had an injector efficiency significantly higher than 1 which defined over-injection and potential recycling while a large number of injector wells had ratios of less than 1, highlighting the need to step-up injection rates and devise strategies for rigorous surveillance. To achieve the latter objective, injection-centric WAF's were regenerated at current situation with current rates and the dynamic nature of these factors could be observed by noting their slight difference with respect to previously estimated factors. This is attributed to averaged-out flow rates limiting the influence of newer high-rate producers and injectors. Nonetheless, wells in areas demanding attention are identified and requisite injection rates are assigned. These changes are included in the history-matched simulation model used for redevelopment activities and results were compared with a do-nothing case. The significant incremental recovery proves as a validation of the methodology adopted.
Waterflood surveillance on a well-to-well basis is always difficult in a matured field where water injectors are deployed in a ubiquitous fashion. This approach has rarely been employed in a reservoir of the size of Mumbai High and can be extended to other sub-layers subject to positive results from field implementation. Thus it is an endeavour to monitor waterflood effectiveness at a large field scale and could be beneficial for similarly developed fields.
Grover, Kavish (Cairn Oil & Gas, Vedanta Limited) | Kolay, Jayabrata (Cairn Oil & Gas, Vedanta Limited) | Kumar, Ritesh (Cairn Oil & Gas, Vedanta Limited) | Ghosh, Priyam (Cairn Oil & Gas, Vedanta Limited) | Shekhar, Sunit (Cairn Oil & Gas, Vedanta Limited) | Agrawal, Nitesh (Cairn Oil & Gas, Vedanta Limited) | Das, Joyjit (Cairn Oil & Gas, Vedanta Limited)
For any typical water flood or polymer flood management, maintaining optimum Voidage Replacement Ratio (VRR) is most crucial for optimizing reservoir performance. In a typical patternflood, a single injector supports many nearby producers, determining its contribution to particular producer is subjective and has inherent uncertainties. To avoid these uncertainties in allocation factor, a novel approach using simulation model based voidage compensation on pattern by pattern basis has been proposed in this paper.
History matched simulation model, which has been sectored into 5-spot producer centric patterns, forms the basis of this study. Voidage replacements are analyzed on these producer centric 5-spot patterns. Sectoral voidage created is determined using change in hydrocarbon pore volume (HCPV), water pore volume (WPV) and production from the sector. Sectoral Voidage Compensation Ratio (or Pseudo VRR) thus calculated is representative of the net change due to injection and production. The advantage is that it does not require any numerical allocation factor, rather is based on fluid movements within a pattern as predicted by the simulation model. This method thus provides a new approach to analyze pattern performance.
Along with VRR, pattern wise recovery and interwell channeling/cycling are the key parameters for any water flood performance analysis. A workflow has been proposed to rank the patterns based on these parameters and categorizing them into problem buckets. Actions corresponding to each bucket have been proposed. This forms the basis of strategizing improvements in well-by-well and pattern-by-pattern performance for optimizing field performance.
Kisku, Sayanima (Oil & Natural Gas Corporation Ltd.) | Santhosh Kumar, R. (Oil & Natural Gas Corporation Ltd.) | Dayal, Har sharad (Oil & Natural Gas Corporation Ltd.) | Chadha, Harish Kumar (Oil & Natural Gas Corporation Ltd.) | Srivastava, Anil (Oil & Natural Gas Corporation Ltd.)
Infill drilling is an integral part of brown field management for exploiting un-drained areas with good oil saturation. In a matured field on water-flood, the primary objective is optimized wellbore placement of infill wells in areas with better petro-physical characteristics, bypassing flooded region. It is also important to design a robust completion strategy to safeguard the longevity of these wells by curtailing produced water. This approach assists in dramatic increase in production by isolating water charged sections and thereby restricting rise in water production.
The use of advanced Logging-While-Drilling techniques during horizontal drilling provides an opportunity for effective well planning. Real-time Logging-While-Drilling instruments during directional drilling gives us the opportunity to acquire information pertaining to the reservoir in a single run. Interpretation from the real-time data acquisition boosts the planning during wellbore drilling.
This paper discusses a case study of a field in western offshore, India, which focuses on the applications of geosteering and the use of swell packers for zonal isolation to augment oil production. In this study, two wells have been deliberated where the real-time information has been extracted and included in the decision making process. The bottom-hole assembly used in this case, comprised standard Logging-While-Drilling services such as gamma ray, resistivity, neutron porosity, density and density imaging services and also formation pressure testing.
Since the field under study is a carbonate reservoir that has been on waterflood for the last twenty eight years, chances of early breakthrough of water in the infill wells has posed a high risk in spite of the presence of good bypassed oil saturation. Geosteering has enabled to restrict the horizontal section safely within the desired zone of better oil saturation and geological features, as interpreted from the Logging-While-Drilling data. Further isolation of suspected water bearing zones with swell packers have assisted in healthy well completion by diminishing chances of sharp rise in water cut in the infill wells.
Nagar, Ankesh (Cairn Oil & Gas – Vedanta Limited) | Dangwal, Gaurav (Cairn Oil & Gas – Vedanta Limited) | Maniar, Chintan (Cairn Oil & Gas – Vedanta Limited) | Bhad, Nitin (Cairn Oil & Gas – Vedanta Limited) | Goyal, Ishank (Cairn Oil & Gas – Vedanta Limited) | Pandey, Nimish (Cairn Oil & Gas – Vedanta Limited) | Parashar, Arunabh (Cairn Oil & Gas – Vedanta Limited) | Tiwari, Shobhit (Cairn Oil & Gas – Vedanta Limited)
The Mangala, Aishwaya & Bhagyam (MBA) fields are the largest discovered group of oil fields in Barmer Basin, Rajasthan, India. The fields contain medium gravity viscous crude (10-40cp) in high permeability (1-5 Darcy) sands. The fields have undergone pattern as well as peripheral water injection. In order to overcome adverse mobility ratio and improve sweep efficiency thereby increasing oil recovery, chemical EOR has been evaluated for implementation in these fields. The potential benefits from chemical enhanced oil recovery (EOR) had been recognized from early in the field development. Polymer flooding was identified for early implementation, which would be followed by stage wise implementation of Alkaline-Surfactant-Polymer (ASP) injection in fields like Mangala. Since the commencement of polymer injection, the Mangala field polymer injectors have displayed multiple injectivity issues. In addition, the Aishwarya and Bhagyam fields are dealing with low Void Replacement Ratios (VRR) for their ongoing water injection, which if not rectified could adversely affect recovery. While various types of injector stimulations are being used, injectivity increases are short lived. A new technique termed as ‘Sand Scouring’ has been successfully applied resuting in sustainable injectivity gains.
The technique involves pumping creating a small fracture with a pad injected above fracturing pressure and then scouring the fracture face with low concentration 20/40 sand slugs in range of 0.5 to 1 PPA 20/40. The treatments are pumped at the highest achievable rates with the available pumping equipment within the completion pressure limitations. Based upon the available tankage, the scheduled is designed such that pumping of a fixed volume of sand stage, a quick shut-down allows for mixing the next stage of slurry. The pumping schedule and a ‘scouring’ intent is deliberately designed to avoid requirement of fracturing equipment, related cleanout equipment and resulting costs. The challenge of conformance is addressed by designing the pumping schedule to incorporate stages of particulate diverters and validated using pre and post injection logging surveys. .
Sand scouring jobs in 16 wells have been conducted across Mangala, Bhagyam & Aishwarya injectors. Out of thesewells, 9 wells had zero injectivity while the other 7 required both injectivity and conformance improvement. Most of the treated wells resulted in multifold improvement of injectivity as compared to their prior injection parameters. Sand scouring resulted in sustained injection performance when compared with prior conventional methods of stimulation. Injectivity improvements from sand scouring lasted for an average of 3 months days as compared to 14 days for the conventional stimulations. Sand scouring evolution, design, results and plans for future improvement are all discussed in this paper.
The effectiveness of secondary and tertiary recovery projects depends heavily on the operator's understanding of the fluid flow characteristics within the reservoir. 3D geo-cellular models and finite element/difference-based simulators may be used to investigate reservoir dynamics, but the approach generally entails a computationally expensive and time-consuming workflow. This paper presents a workflow that integrates rapid analytical method and data-analytics technique to quickly analyze fluid flow and reservoir characteristics for producing near "real-time" results. This fast-track workflow guides reservoir operations including injection fluid allocation, well performance monitoring, surveillance, and optimization, and delivers solutions to the operator using a website application on a cloud-based environment. This web-based system employs a continuity governing equation (Capacitance Resistance Modelling, CRM) to analyze inter-well communication using only injection and production data. The analytic initially matches production history to determine a potential time response between injectors and producers, and simultaneously calculates the connectivity between each pair of wells. Based on the inter-well relationships described by the connectivity network, the workflow facilitates what-if scenarios. This workflow is suitable to study the impact of different injection plans, constraints, and events on production estimation, performance monitoring, anomaly alerts, flood breakthrough, injection fluid supply, and equipment constraints. The system also allows automatic injection re-design based on different number of injection wells to guide injection allocation and drainage volume management for flood optimization solutions. A field located in the Midland basin was analyzed to optimize flood recovery efficiency and apply surveillance assistance. The unit consists of 11 injectors and 22 producers. After optimization, a solution delivering a 30% incremental oil production over an 18-month period was derived. The analysis also predicted several instances of early water breakthrough and high water cut, and subsequent mitigation options. This system couples established waterflood analytics, CRM and modern data-analytics, with a web-based deliverable to provide operators with near "real-time" surveillance and operational optimizations.
With high reservoir heterogeneity in terms of permeability and fluid properties, substantial amounts of oil are produced along with water. At water cuts higher than 96–98%, wells become uneconomic and are shut in or undergo water shut-off treatments. For this reason, shutting off water flow through thief zones in flooded reservoirs to prevent it from entering wells is one of the biggest technical challenges in enhancing oil recovery from mature multi-reservoir oil fields.
As the water cut increases, water flow through thief zones must be reduced, along with the amount of water entering the well, to enhance sweep efficiency in lower-permeability portions of the reservoir. A new technology employing polymer dispersed systems (PDS) shuts off formation and injected water flows by increasing flow resistance in thief zones. This process redistributes the energy of the injected water in the reservoir and helps produce oil from unswept zones, thus increasing flooding efficiency and oil recovery. PDSs do not require drastic changes in existing development systems and are employed together with conventional water-flooding methods.
This paper presents studies of basic and modified PDS versions for oil recovery enhancement adapted for conditions existing in the Vyatka area of the Arlan oil field containing poorly continuous reservoirs with lithofacies heterogeneity. This depleted area had a stable, high water cut.
The new method for enhancing water flooding efficiency using polymer dispersed systems presented in the paper selectively increases flow resistance in the thief zones of productive formations with a resulting increase in sweep efficiency.